<< I guess i'm just bitter because as usual the design boys get all the glory and manufacturing isn't even mentioned. You guys just ensure that you can make 1 die on silicon that functions and then you throw it onto manufacturing for us to work out all the problems and turn that 1 die into 100+ in order to make it a product that can make money for the company. What about the Q/A testing after fabrication? What about burn-in, sort, F/A, or any of the other tests manufacturing runs before sending the product to the customers? What about advances in processing like automation, the move to mini-environments, advanced feed forward/back process control, WIP management software, etc? >>
Hey, just so you know, I've spent a ton of time debugging test with my test engineers. I wasn't the kind to throw the test vectors over the wall. Whether it was a wafer sort problem or an emergency package assembly problem, I was there. When we had to microprobe a bunch of returned post-production customer samples, I was there too. Don't lump us all into the same lot, mate. 😀
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<< wow... you can fix a chip post-fab? thats pretty amazing! >>
Yes, but unless you are talking about something with built in redundancy like cache it is not ordinarily done except during sampling as mentioned in the article. >>
There are also other tricks like bonus cells and gate array backfill stuff that they do to make changes or to change semi-hard parts of the design on the fly. Sometimes they only need to make metal mask changes, or only CAN make metal mask changes like we had to endure on one design where the program managers pulled the trigger early on TEN THOUSAND WAFERS thinking we were done when we had a flaky register file in the design and ended up having to underclock and raise the voltage. 🙁