William Gaatjes
Lifer
- May 11, 2008
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That's quite a rude remark considering what I said is correct.
As far as being a paper engineer, I'm not only working with variation across diodes, but thousands of FETs on output drivers where everything is statistical across several process corners and still must maintain strict specifications.
Also, I've designed several embedded systems using white LEDs running at 3.25V without a resistor. Some have been running 24/7 for several years with no failures. My comment was in response to an incorrect statement. Just because it isn't normally done without a resistor doesn't mean it is always done that way.
As an example:
My last product had no flexibility in terms of power supply voltage. I had 5V DC and that was it. There were two critical concerns: heat and power. The device had 10 LEDs with a Vf/If of 3.5V/20mA. I chose to operate them at 3.25V which would put the current draw at 16mA. The minimum required brightness was 2000mcd, which these LEDs could produce at 14.2mA. I DC/DC converted 5V to 3.25V and supervised it with a microcontroller and 1.2V reference. The previous design simply used the supply 5V and a resistor to lower the operating voltage to 3.5V, which worked but consumed a lot more power. Here is some paper engineering for you:
On the 5V supply and using a resistor, the current draw was 20mA. The total power consumption was 10 LEDs * 5V * 20mA = 1W.
My design used a 95% efficient regulator and lowered the operating point to 3.25V which reduced the current draw to 16mA. The total power consumption was (10 LEDs * 3.25V * 16mA) / 95% = 547mW. A 5% positive variation between LEDs would not exceed the current or power ratings and a 5% negative variation would still meet the minimum required brightness.
Just as an academic point, I'll normalize the results. If the original design had limited the current to 16mA, the total power consumption would have been 10 LEDs * 5V * 16mA = 800mW. The resistors waste a non-trivial amount of power in either case. The application for this device is very sensitive to power requirements. Saving almost 500mW at the expense of slightly more area and cost was well worth it to the customer. In this case, as I tried to make clear in my original statement, a resistor was not necessary and actually a disadvantage.
Being difficult with components while you could have went for current source directly... Eliminating any possibility of failure and still increasing efficiency. For example, you can use that dc dc converter, add a small sense resistor and an opamp (with a little amount of extra passive components)to control the feedback loop of your dc dc powersupply. This will then let the supply operate as a current source. ^_^
You think you are the only one with electronics experience ?
Once again, the ego is present i notice.
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