I am willing to be LEGO is mainly successful due to their quality control, patents, marketing and licensing with other brands.
It's not that difficult to make small ABS blocks with tight tolerances.
It is difficult to make the quantity and variations they do, consistently with high quality control.
You need high grade tool steel, thousands of tools, tool maintenance/replacement and part inspection/rejection.
Just think about the number of pieces they make. I would love to see their tool storage/maintenance facility.
I am willing to be LEGO is mainly successful due to their quality control, patents, marketing and licensing with other brands.
It's not that difficult to make small ABS blocks with tight tolerances.
It is difficult to make the quantity and variations they do, consistently with high quality control.
You need high grade tool steel, thousands of tools, tool maintenance/replacement and part inspection/rejection.
Just think about the number of pieces they make. I would love to see their tool storage/maintenance facility.
Here is the factory itself, there is a small bit of tooling in it. A good amount of video of their automated warehouse.
https://www.youtube.com/watch?v=xvboxkAi35Q
And a retired tool:
![]()
Oh, also, check out Pley. It's like Netflix for Lego sets. I plan on using it when my kids are old enough. Of course I'm just pretending that the subscription will be for the kids.
Pley defeats the underlying point of Legos (though many/most don't do this anymore) and that is:
1: Build
2: Destroy
3: Goto 1
With Pley you build a set, admire it, then return it.
Wow! Didn't expect this many responses. Guess I will try the Lego by the pound on Ebay/Amazon. Thanks all
Everyone knows the reality is:
1) Build
2a) Put on display to collect dust
2b) Put back in box to collect dust
2c) Put into giant tub with all other sets to collect dust
1) Build
2a) Put on display to collect dust
2b) Put back in box to collect dust
2c) Put into giant tub with all other sets to collect dust
I insist that our bigger sets dont get taken apart, the smaller ones and our pick-a-brick hauls all get lumped together eventually
Everyone knows the reality is:
1) Build
2a) Put on display to collect dust
2b) Put back in box to collect dust
2c) Put into giant tub with all other sets to collect dust
Thats kinda neat. $250k per mold? They make them out of plutonium or something?
That's what ultra-precision costs. One of our clients has a gauge that can detect variances of 1/5000" using a small bubble on the end of a pin. It cost $1.2 million. A mold that's designed to make millions of units and hold them to a 1/64" spec for $250K is actually not a bad deal.
