Originally posted by: HokieESM
From what I understood from my friends at JPL and NASA, it was considered... but also considered essentially unsolvable. Shuttle failures on launch and re-entry are essentiall catastrophic... there is just too much energy being dissipated. On launch, they can't just cut the engines (it would fall like a rock)... and on re-entry, the thermal loads are immense. And the speed of ejection would be very difficult to deal with--remember, we didn't have ejection mechanisms on the SR71.... because ejecting at just Mach 3 at 100,000 feet proved to be, well, fatal for the few test cases they tried.
And if they get INTO space, they can just sit there... another shuttle can be launched, and the crew can be retrieved.... leaving it floating for repairs later.
Of course, there is another problem with ejection--you have to include the weight. And that's a BIG issue. Believe it or not, on take-off, the space shuttle is roughtly 80% fuel and 20% other (structure, crew, avionics, EVERYTHING else). And from what I understand, at take off weight, one extra pound of cargo demands 7 extra pounds of fuel (its not a linear relationship). So, when the shuttle was designed we were using our latest technology in propulsion, materials science (which is one of the BIG problems), and avionics... we didn't have "spare weight" to waste.
The X33/Venture-Star was going to be a SSTO (single stage to orbit vehicle) with a 10% structure requirement (90% fuel). But NASA's budget cuts and continual technical difficulties (most specifically, the enormous composite cryogenic fuel tanks) caused its cancellation. If I recall, we were originally planned (back in the 70s) to have the second-generation shuttle by 2000.