The cost of the card would go up considerably. And kiss the current lifetime warranties we enjoy now, goodbye. Not without a protective lid over the silicon. So, there are reasons why GPU manufacturers don't do this.
@Idontcare: How much time did you put into this, and how much did you spend on materials?
Your results are outstanding, nice work.
This was actually a rather easy mod. Delidding the GPU was maybe a 5 minute endeavour, that included time to prep my work area and gather my tools from the basement.
Material cost was $3 for the four springs, but I only used two of them, so I guess the invested cost would be $1.50.
Lapping the Accelero took ~$7-$8 worth of sandpaper and ~1hr of my time.
So total incremental expenses here would be around $10 and 1hr of time/effort.
Both, I'll quote myself from my
Noctua NH-D14 and Corsair H100 thread in cases & cooling to avoid retyping:
Depending on what I am sanding, I do both wet and dry.
For the CPU I strictly do dry-sanding
only. You do not want to risk having the copper-loaded slurry making its way into the CPU pocket that is underneath the IHS itself (there is a hole on one side of the package).
For the HSF, and only for the coarser grits (220/400/800), I do wet sanding because the paper loads up rather quick.
When I get to the finer grits (1000/2000/3000) I do dry sanding because I actually want to take advantage of the dynamic nature of the
effective grit as the paper becomes loaded. The more you load the 1000 grit, the more it begins to effectively become a 1500 or 2000 grit paper near the end of the sanding.
Makes the transitions between successive grit paper much more seamless IMO.
A 10 degree decrease in temp is awesome
How do you make sure that the lap is straight(parallel to the chip) rather than slanted?
I don't bother worrying about making the planar surface be parallel to the HSF cooling stack itself for a number of reasons: (1) the springs are used to ensure the flat surfaces mate well regardless the tilt of the GPU to the HSF cooler body (within reason of course), and (2) the heatpipes and cooling fins on the HSF are not robustly parallel to the HSF cooling surface in the first-place, they are roughly parallel but it need not be exact provided the existing clearance can accomodate whatever minimal tilting is involved.
Here's a couple of cartoon drawings (don't laugh, I suck at arts and crafts
)