YACT: How to touch up rust spots?

Sureshot324

Diamond Member
Feb 4, 2003
3,370
0
71
I have some small rust spots on my car (1/8" - 1/2" in diameter). They've mostly been there since I got the car over a year ago. I got some touchup paint from a toyota dealership, but my main concern is removing the rust before applying the paint.

I tried sanding it, but this is difficult since the spots are so small. Does the spot need to be completely free of rust before I apply the touchup paint? Because this doesn't seem possible with sand paper alone.

Anyone have some tips? Would I be better off just taking it to a body shop?
 

iamwiz82

Lifer
Jan 10, 2001
30,772
13
81
Use an angle grinder (or dremel with a similar attachment) to remove all of the rust, then clean the metal, apply primer, apply paint, apply clear coat.
 

clickynext

Platinum Member
Dec 24, 2004
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Originally posted by: Sureshot324
I have some small rust spots on my car (1/8" - 1/2" in diameter). They've mostly been there since I got the car over a year ago. I got some touchup paint from a toyota dealership, but my main concern is removing the rust before applying the paint.

I tried sanding it, but this is difficult since the spots are so small. Does the spot need to be completely free of rust before I apply the touchup paint? Because this doesn't seem possible with sand paper alone.

Anyone have some tips? Would I be better off just taking it to a body shop?

It does need to be completely rust free and cleaned off, and you most likely will need to remove some good paint around the bad spot to get it all clean.
 

nwfsnake

Senior member
Feb 28, 2003
697
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They make a special rust remover pen just for your type of problem. It has many small fiberglass threads that stick out. You rub it on each rust spot to remove rust, wipe clean, then apply touch up paint. I am pretty sure I purchased mine at Wal-Mart. :)
 

FeuerFrei

Diamond Member
Mar 30, 2005
9,144
929
126
Doesn't hurt to do it yourself. If you aren't satisfied take it to a body shop.

Maybe use a pencil eraser to remove rust.
 

NaOH

Diamond Member
Mar 2, 2006
5,015
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sand it down, primer, repaint. Take it to a body shop. That's probably what they are going to do.
 

BD2003

Lifer
Oct 9, 1999
16,815
1
81
You can get a product called "rust converter", that will turn the rust into a paintable surface. Cheap stuff too.
 

Sureshot324

Diamond Member
Feb 4, 2003
3,370
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Originally posted by: nwfsnake
They make a special rust remover pen just for your type of problem. It has many small fiberglass threads that stick out. You rub it on each rust spot to remove rust, wipe clean, then apply touch up paint. I am pretty sure I purchased mine at Wal-Mart. :)

That sounds like exactly what I need. Is there any chemical product that helps get the rust off without risk of damaging the surrounding paint?
 

Evadman

Administrator Emeritus<br>Elite Member
Feb 18, 2001
30,990
5
81
Cut out rust + 1". Weld patch.

That is the only way you will remove it. Paint doesn't work for long, neither does said 'rust converter' There is a reason rust is also called 'cancer'.
 

Pacfanweb

Lifer
Jan 2, 2000
13,155
59
91
Originally posted by: BD2003
You can get a product called "rust converter", that will turn the rust into a paintable surface. Cheap stuff too.
This is what you need to do. Rust Mort is a brand that comes to mind. POR 15 is another.
 

Pacfanweb

Lifer
Jan 2, 2000
13,155
59
91
Originally posted by: Evadman
Cut out rust + 1". Weld patch.

That is the only way you will remove it. Paint doesn't work for long, neither does said 'rust converter' There is a reason rust is also called 'cancer'.
The converter will work permanently if the rust is just surface rust.

That stuff, like Rust Mort and POR 15 really works, forever if it's done right. There's a reason that professional restorers use it.
 

Sureshot324

Diamond Member
Feb 4, 2003
3,370
0
71
Originally posted by: Pacfanweb
Originally posted by: Evadman
Cut out rust + 1". Weld patch.

That is the only way you will remove it. Paint doesn't work for long, neither does said 'rust converter' There is a reason rust is also called 'cancer'.
The converter will work permanently if the rust is just surface rust.

That stuff, like Rust Mort and POR 15 really works, forever if it's done right. There's a reason that professional restorers use it.

Thanks for the info, but since it's just small spots it's most likely just surface rust, so it would made more sense to just remove it, no?