Originally posted by: Cheesehead
Originally posted by: ayabe
Rather than dumping safety for weight, I would prefer that more composites be used in the construction of cars. If more automakers would commit to using composites then the cost of manufacturing would come way down.
Just speculation:
The BMW 335i and G37 are about the same size. Both have ~330HP 6-cylinder engines (according to Edmunds). But the BMW 335i costs about $5,000 more for similar spec, and weighs several hundred pounds less.
I've been told the cost of using aluminum is really high compared to steel, and high-end composites like kevlar and carbon fiber would give you a Chevy Malibu with a Maserati pricetag. (GM actually did something along these lines in the 90s, building a super-aerodynamic composite car with a dinky engine and great fuel economy. They cost as much as a house.)
There's also the question of where the weight is coming from. The main reason why cars are much quieter than they once were is the massive amount of heavy noise insulation spread through the cabin, which adds a lot of weight. A fancy stereo adds weight. Climate control systems, with their fancy ducting and compressors, can add a LOT of weight. And so it goes on.
Then again, this is already something of a moot point. Small, light sports cars like the Mazda Miata are far more dangerous than a big Saab convertible, and weigh something like eight hundred pounds less.