Originally posted by: spikespiegal
Can somebody explain to me why computer UPSs (battery back-ups) are so absurdly unreliable? Here in Michigan the 12volt 'Walmart Special' battery in my car can tolerate several years of extreme temperature changes, several jump starts due to leaving my lights on in the parking lot, and cranking a car engine starter several times a day.
The failure threshold is much lower on a car battery. If a new battery can provide 20 consecutive engine starts w/o charging, but 3 years later, it can only do 8 consecutive starts. For the intended purpose, this is not a problem at all. When a computer UPS that provided 6 minutes new can only provide 2 1/2 minutes of runtime, the performance is probably considered no longer acceptable.
You're only using a very small percentage of available capacity to start the car, so even if the capacity is halved, if it can provide enough current it doesn't affect its intended use. Leaving the lights on in the parking lot is certainly bad for it since you're deep discharging it, which a car battery is not meant to do.
However, the typical desktop computer UPS I've been deploying the past several years (all brands) seems to last an average of less than two years sitting in a cozy office and rarely being tripped more than a couple times over it's lifetime.
UPS batteries are float charged, maintained around 13.8v 24/7/365. Batteries that are only charged after use or periodically are charged on "cyclical basis" such as a car battery or golf cart battery. Letting a lead acid battery sit around discharged is bad, but continuously keeping it under charge also shortens life compared to cyclical use. If your UPS was configured to charge up and only top off monthly or after battery power was used, it will last longer, but you'll get less runtime.
Hot off the charger, the battery retains a "surface charge" which will dissipate in a few hours. This is why you often leave the lights on for 5 minutes or so before testing a car battery. On a computer UPS, this surface charge means a extra runtime on batter and when it's on float charge, you reap the benefit of it whenever you switch over to battery power, but if its only setup to charge after use/monthly the runtime won't be as long.
I've heard several explanations for this ranging from the poor floor life of gell type batteries to cheap chinese voltage regulation and recharge circuits. Other than paying for 'server farm' class UPSs that weigh (and cost) a ton I'm really looking for an alternative solution that works better and can be trusted for 3-4 years. Any way to incorporate a conventional 12volt car battery into this type of circuit and get more reliability?
The prices you pay for sealed cells are higher cost and lower durability in exchange for having batteries that won't leak acid and can be shipped as non hazardous material. Do you rather have batteries that will spill acid if the UPS is turned on its side?