Yea, those flimsy plastic accordion panels that come with all window units have zero insulation value, the video suggests using foam-board instead which is a good idea but sealing it up with duct tape is going to look rather crappy, I guess there's colored duct tape available if you look around.
Yes, I saw some yesterday in neighborhood hardware store. Sold at a premium compared to grey duct tape. I have some, but use it sparingly (black, brown, yellow).
There's no question I'm going to remove (
very soon!) the two accordion panels. I've been thinking alot about what I'm going to do:
What I've pretty much decided is that I'll slide the AC all the way over to the left side (best position for me), then place a screen (~13" x 19") at the right, which I'm going to custom build myself from screen material I already have and some wood slats. I have the tools to make the slats if I don't already have what I need in my collection of wood scraps.
The screen will be transparent (practically), will allow air to waft through (both ways). I will have 2 removable panels on the right which will (at my option) attach on top of the screen... I'll explain:
Two adjacent rectangular panels on the right. The left one will have a 120mm 12v computer case fan attached over a circular cutout. The material of those panels? Well, I haven't decided. I have some 0.236" plexiglass and some 1/2" Owens Corning film-coated thermal insulation. I'm leaning to the latter, although it's worlds less tough than the plexiglass, and of course it's not transparent. They seem to have about equal sound insulation properties... decent, I figure similar to window glass (maybe better), and many times better than the accordion panels.
I'm going to attach those panels with velcro in such a way that they can be removed and replaced readily and will have virtually no air leak. I will have a small detachable circular cutout of material to place over the fan (when the fan is not in use, obviously) in case I want maximum thermal insulation from outside air.
I figure this setup will give me pretty maximum flexibility and I likely won't want to remove the AC itself during cold weather.
Until I do this work I will have no airflow in the room (which I do not like), unless I open the door. I do have a window at the head of the bed but I seldom open it because it faces my very noisy neighbor. During warmer weather I figure to use the computer fan, with or without the right-most panel removed (my option), which will bring cool night air into the room and provide hopefully the right amount of white noise to combat neighborhood noise. I figure I'll like that way more than having the AC fan on -- it doesn't bring in outside air and it's too loud for my liking.