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Wouldn't this be the PERFECT time to use my excessive CD-R inventory.
I'm real short on jewel cases so I gotta figure out a way to ship them without jewel case that doesn't have 50% chance of getting broken while sending.
I have 30k/s upload and I might be able to distribute it over ICQ as well.. >>
Try getting some sturdy carton to put in an envelope, and put the CD with the written side against it. This will reduce the chance of it getting scratched, the chances of it breaking should be quite slim already. Do put a 'BREAKABLE' thingie on it or something.
Otherwise, I don't know if it exists in the USA, but here the postal services offer the possibility of sending an audio greeting on CD, for which you can get special tiny carton boxes.