Yea the flame is blue and about 1" on the pilot.
Both my furnace and water heater are 28 years old. If/when I decide to replace I'm probably going to go electric. Gas is cheaper per unit of usage, but you have to factor in fixed costs for gas delivery & reading, which is something like $35/month for me. I doubt electricity alone would cost me an extra $35/month over the equivalent gas usage. Anyway, I just want to get by with this thing for a while if possible.
Thermocouple also looks dirty. Any particular way of cleaning it? Q-tip and water?
Where you located (US)? There is a 30% tax credit (up to $1,500 Federal and maybe state) for upgrading to a 95% efficient gas furnace. The credit expires at the end of the year. My furnace is 20 years old and was 68% efficient when it was brand new. I'm very tempted to just go ahead and get the new one for the nearly extra 30% (or more as I'm sure my system is less efficient now) efficiency.
