Well - my Dell Axim X30 doesn't look too pixelated at 240 x 320; certainly passable for on-the-move viewing, holding the screen about 12 inches from my eyes. If you can find a 3" screen at 640x480 then I can't imagine any pixel problems as the pixels themselves would be so small. In fact, you'd have worse pixelation problems on a 32" HDTV as the pixels would be physically bigger!
Even a 240x320 display should be more than enough res for a 3" screen, but if you're desperate then I think you can get screens at 800x600 :
Remember to reencode your video to the exact resolution on your palm. Any interpolation will give you pixelation. If you already did this, then sorry, my bad.
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