I assume these effects play on each other though? Like the lattice structure of ions created from the voltage also increases joule heating which then increases diffusion and so on.
Would it be possible to create a processor with this lattice structure already in place?
Yep, there is a cumulative effect from the interplay of all the various degradation mechanisms.
Process development is 1/3 hitting your electrical parameters at your target design rules (Ion/Ioff, IDDQ, etc and gate pitch), 1/3 creating a process integration that is manufacturable (yield entitlement), and 1/3 mitigating reliability and lifetime degrading mechanisms such that the device can survive 10yrs on the field.
(this is why AMD/IBm could show results of 45nm HKMG but they couldn't ship/implement it into production until 32nm - the yield and reliability of those 45nm devices was simply unacceptable and it literally took years for the engineers to address it all)
A process node won't "qualify" for transfer form the R&D team to the production team until it meets all three requirements (meets parametrics, minimum yield entitlement, and meets or exceeds reliability specs) and typically that last year of process development is entirely focused on improving the intrinsic reliability while increasing yield.
The challenge with yield enhancement is that increasing yield is easy if you don't mind trading off your lifetime reliability. But of course you can't do that, so a lot of time and money goes into that last year of a node's development to get the yields to entitlement (without cratering reliability) while also getting reliability up to meet the internal spec.
Is that 10 continuous years (24/7 at load? 24/7 at idle? some combination?), or 10 years of "normal" usage, say 8 hours per day or less, most of it idle? Just curious
You are referring to what is called the "duty cycle" and the duty cycle rating will be for 24x7 operation.
This is partly why we enthusiasts find so much excess headroom in our CPU's. Why we can undervolt at stock clocks by so much (because we aren't running them at TJmax while simultaneously undervolting) and why we can overclock and overvolt by so much without killing our chips in a week.
Still, that said, I wouldn't OC a work computer or even a home PC that I used for anything I actually care about or depend on. I've been bit by data corruption on more than one occasion and potential upside in terms of time saved with an OC'ed rig versus the potential downside in terms of unrecoverable losses is an unsatisfactory ratio for me now.
