Need help with adding case fans to side panel

ahsia

Golden Member
Oct 3, 2000
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My system is running hot, and I need to add some fans to the side panels. I have never used a hole saw, and really want this done right. I want to add two 80mm case fans to the side, one intake, one exhaust. I got a full tower case with 4 hard drives, 2 optical drives, and dual PIII 866 running. Can someone give me some detailed instructions on how to do this? And all the supplies I need to get? I already know which case fans I want to buy, but what materials do I need to cut the holes and add the two fans? THANKS!!
 

BZeto

Platinum Member
Apr 28, 2002
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I would have the side fans be both intake. Then maybe add another exhaust to the top of the case.
 

ahsia

Golden Member
Oct 3, 2000
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Originally posted by: BZeto
I would have the side fans be both intake. Then maybe add another exhaust to the top of the case.

I have considered that, but the rear fans are way up there, above the power supply. The part of my system I am worried about where the motherboard area, and this area is separated by the PS. I would like to exhaust some air out of the system. Anyways, that's not the important part right now. I need some help with cutting the holes on the side panels. Anyone?
 

WeeDRangeR

Junior Member
Sep 26, 2002
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1. Measure out where you want your hole to be. Then use a fan grill to mark the placement of the mounting screws and the center of the fan.
2. Double check all measurements.
3. Secure your side panel to a work bench using clamps. Don safety glasses.
4. Choose an appropriate size drill bit for your fan screw holes. The drill bit should fit inside the holes on your fan. Drill out the holes for mounting screws.
5. Use a small drill bit and drill a hole where you marked the center of your fan. I did this just to make sure the hole saw didn't slip when starting out. A small drill bit is easier to control than a larger one.
6. Using the hole saw, drill out the hole for your fan.
7. Use a dremel tool or grinding wheel for your drill to smooth out the edge of the hole if desired. Moulding is also available to dress up the hole.
8. Done. Mount your fan.

Hope that helps
 

Drewpy

Senior member
Jun 1, 2002
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If you have one use a center punch to mark the five holes you will drill for each fan. They make drilling holes much easier. And use a sharp bit so that it will bite right away, and doesn't skate around the surface of your case before starting your hole.

You should be able to buy a center punch at any hardware store. It will save you from potential problems of holes not lining up properly.