If all these beasts are going to do is run a DC project, I don't think that an 8 port switch is all that necessary. You could pick up an 8 or 16 port 10/100 hub for a lot less, and it should do the job fine. If you use VNC or similar remote control app, a KVM switch (although quite handy and convenient) isn't really necessary either.
Maybe we should break the crack rack FAQs into 2 categories:
1) For those where money is no object
2) for those who need to build one as cheap as possible.
My opinion is that the main goal of a crack rack is to setup as many "nodes" as possible for as few $$ as possible, yielding the best $$ per WU output ratios
Back in the old RC5 crack rack days, when power demands of CPUs/MBs weren't as demanding, some even modified power supplies to provide power to 2 or three MBs at a time.
Lord_Demios had an excellent FAQ on how to do the mods.
When Kilowatt came out with Klinux (RC5), you could build really cheap crack racks, because you didn't even need a hard drive.
BBarnes,
The answer can depend on what project you will use the crack rack for. The requirements for an RC5 rack are less than for a SETI rack.
1.) Basics are MB, CPU, RAM, Vid, NIC, (HD & Floppy depending on project), hub/switch with enough ports for all nodes and a link to your network or internet, cheap keybard/mouse or KVM switch, Operating system, remote control app (optional)
2) Don't know
3) You should be able to go to a hardware or good hobby store and find threaded rods that fit in the MB mounting holes. use plastic nuts to secure the MB to the rod. you can also get plastic tubes to help insulate the threaded rods and provide support like they did in the pics. Some have used shelf units and just mounted the MBs to wood shelf boards. Others have just used cases and stacked them together.
[edit]
Ooh, guess what I just found.

The article that discussed the power supply mods for crack racks.
HERE
Also, do a search on the Distributed Forums archives from 01/01/2000 to 12/31/2001 on "crack rack" or "crackrack" and you will find all kinds of great discussions on crack racks, KVMs, etc.
