My friend and I are starting to receive more orders for case cutting.
Here's the scoop. If you send us your case side or top or bottom (flat pieces only), we can precision cut flat pieces of aluminum, steel, acrylic, pretty much almost anything. Basically we program your cut, perform the cut, cut a matching piece of acrylic, and a piece of rubber outlining, and ship it back via Fedex. Most people want rectangular or square cuts, circles and other shapes are very possible as well. If you need complex silhouettes and whatnot, of course the price goes up as programming takes extra long for those. The service is about $45 altogether including matching acrylic, window rubber, and a copy of your CAD programming. Fedex return shipping varies depends on where it's going.
The cutter that we use is an
Omax 55100 abrasive watermachine center. It cuts at 40,000 PSI - can cut through cases like Lian-Li style aluminum like butter, 3" worth of steel is just the same. Cuts are so smooth on the edges that you can run your fingers along the edge no problem. Cuts are programmed in via CAD and are done with precise vibration-free motion. It does not bend your piece, nor will it create stressed or heat-affected zones which are very difficult to fix.
If you are interested please PM me or e-mail me at
dong@1337machines.com. Cuts usually take about a 15 minutes to program, but it's the machine that is expensive which is what drives the cost up. As far as I know, there is no process of case-cutting superior.