How hard can it be to make your own motherboard I/O shield?

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AnitaPeterson

Diamond Member
Apr 24, 2001
6,021
547
126
Alright, so here's a step-by-step description of the process, along with the pictures I promised you...

1) It all started with a picture of the proper backplate, posted online:
http://pics.bbzzdd.com/users/AnitaPeterson/ASUS_large.jpg

2) From here on it was a simple question of taking the picture, readjusting it in Photoshop (to account for the original skewed image) and setting it to the right size (they're all standard). The final step was changing it to black and white, for easier tracing. I printed out a letter-sized page with several outlines, just in case: http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_1.jpg

3) I cut out the white outlines with an Exacto knife, to ensure the dimensions are correct and to see if it fits the motherboard ports: http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_2.jpg

4) I cut out a spare backplate from an old, dead motherboard, leaving just the rectangular frame, with a bit of spare material on the interior sides. This was the hardest part - it made me realize I don't have metal scissors in the house, and I ended up using regular pliers and a fine metal saw blade... it took a lot of patience (and could have looked better in the end): http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_3.jpg

5) With the hardest part now behind me, I now identified the best candidate piece of plastic for the new backplate... It was a box of Q-tips! The plastic was transparent and thick/strong enough at the same time, and I had enough of it to try again if the first attempt failed: http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_4.jpg

6) I attached the paper outline to a suitable piece of clear plastic (the cover of the original box) with painter's tape, to keep them both in place during cutting without making too much of a mess: http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_5.jpg

7) Tracing the white outlines with the tip of the Exacto knife was easy, compared to cutting the metal backplate earlier... I didn't make any fatal mistakes: http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_6.jpg

8) I attached the plastic to the metal frame using a piece of aluminium foil duct tape... It took two tries, which led me to realize how strong the glue on the tape really is... I have no doubt it will stay in place for as long as the motherboard will be in service. Here's the end result (note that the aluminium will be inside the case, facing the motherboard, and the sticky side is visible through the transparent plastic): http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_7.jpg

9) Voila! All done. With everything in place, I checked one more time that it fits the motherboard properly. I'd say it's not too bad. The HDMI port may be covered a bit too much, but I wouldn't be using it anyway (the final build will have a dedicated videocard): http://pics.bbzzdd.com/users/AnitaPeterson/rsz_step_8.jpg

Hope this encourages anyone else crazy enough to tackle such a project in the future. Thanks for reading! :D
 
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ClockHound

Golden Member
Nov 27, 2007
1,111
219
106
Nice job!

I would have skipped the tough steps and just cut slits in the foil duct tape. Hmmm...there a reason I don't post my mod pics...
 

BonzaiDuck

Lifer
Jun 30, 2004
16,642
2,029
126
Wow. By step 2, it reminded me of Willem Dafoe in "To Live and Die in LA," when he prints the $20-dollar bills and puts them in the clothes dryer with poker chips . . . . with the jumpy sound-track theme playing in the background . . . Wow.

Just for future reference, Anita, pertaining to step 4.

You need a "nibbler:"

http://www.amazon.com/Parts-Express-...=1418710357386
 

PhIlLy ChEeSe

Senior member
Apr 1, 2013
962
0
0
Awesome SAUCE!! Can we rename the thread GHETTO MOD I/O Shield?

Great job, my mind could not have done as good a job!!
 

AnitaPeterson

Diamond Member
Apr 24, 2001
6,021
547
126
"Nibbler"... Thanks for the tip, BonzaiDuck! Didn't even know such things existed.

As for "Ghetto mod", hmmm... I was hoping the result is a bit more deserving than that... :(

"Ghetto" makes me think of the Maximum PC contest from a few years back, when someone built a computer in a cardboard case, and turned it on with a coin...
 

crashtech

Lifer
Jan 4, 2013
10,695
2,294
146
I'm thinking that if a shop rate was charged for that work it would be a $100 I/O shield. At any rate, good work, I enjoyed perusing the project photos!
 

BonzaiDuck

Lifer
Jun 30, 2004
16,642
2,029
126
Well, that's the hole we dig for ourselves as enthusiasts. If you work for a living and regard this enthusiast activity as a discrete hobby, it won't matter. And for an old retired fart like me with time on his hands, it also doesn't matter.

I suppose we can give up time and not regret it -- unless the very same time might have been allocated to yield a return in dollars. If there's no concern about "opportunity cost" of using that time toward such a return, then you saved yourself $10 by doing the equivalent of $100 in work, and you assume the time taken for the latter wouldn't have yielded any return in the first place.

Now . . . for me? Right now? I have other Xacto knife activities pressing on me toward muffling some fan noise. Enough .. . is enough! So I ordered the $10 I/O plate. It's supposed to arrive from China between now and 7 days later. It's not like I ordered a counterfeit Swiss Army knife of Chinese manufacture!! It's an I/O plate -- furchrissake!!