Oh, the fan stories I could tell you! Fans are erratic. Even my 9800gtx won't keep a fan speed when set manually. This is related to a driver issue but I don't know exactly how it works. I also havea 8800GT that won't get beyond 25% no matter what I do so i just put a couple of extra case fans near it and let it cook. Its been running about 80 all day. Prolly only going to complete 2 or three units per day but that's my style. Any piece of hardware that comes into the building is put to use if it can fold. We got a 10 DVD duplicator in Monday and the bastid doesn't have enough proc power to fold nuttin! I was livid!
But I digress! Rivatuner and EVGA precision are the tools I employ to tweak the graphics card. Cooler is better, over clock the snot out of them too.
Keep folding,
Gravity