Manufacturing growth
Industry continues to expand in Knox region
By ROGER HARRIS,
harrisr@knews.com
January 6, 2005
Once a month Jack Ready, manager of the Carlisle Tire & Wheel Co. plant in Clinton, sits down with a group of employees to brainstorm ideas for trimming the cost of making tires.
No idea is too small to consider, said Ready, who has managed Carlisle's sprawling 330,000-square-foot manufacturing and 210,000-square-foot warehouse complex in the Eagle Bend Industrial Park for nearly 10 years.
"An idea may save only 10 cents an hour, but it all adds up," Ready said Wednesday. "We're making 11,000 tires daily when we're at full capacity."
Controlling costs is a must if Carlisle is going to compete with plants in Southeast Asia, where labor is cheap. So far, Carlisle is more than holding its own. Last year, the Clinton plant added 220 new jobs, pushing its total payroll to 600 workers.
Ready may add another 400 jobs over the next couple of years if the Charlotte, N.C.-based company approves a three-phase, $60 million expansion of the Clinton plant.
"Demand for our tires continues to grow, and there are new markets we could get into and new tires we could make," Ready said.
Carlisle's board of directors also is looking at China for a possible expansion, however. A decision is expected by March.
Carlisle isn't the only Knoxville-area manufacturer affected by competition from Southeast Asia and other countries where labor costs are low. The region has lost thousands of textile jobs in recent years as manufacturers shifted jobs overseas or went bankrupt partly because of foreign competition.
Despite the increased threat from foreign manufacturers, the Knoxville region has seen its share of manufacturing successes, according to a recently released report by the Knoxville Area Chamber Partnership.
In 2004, 19 companies, 16 of them manufacturers, invested more than $283.3 million on expansions or creation of new businesses in the six-county Knoxville Metropolitan Statistical Area, the chamber partnership reported.
Along with the capital investment, the companies expect to create 2,241 jobs over the next few years. . . .