Yeah, it's just a high pps application. Every cisco I've used under this kind of stress takes a beating. I have learned that Cisco's numbers are more marketing hype than gospel. It's been a while, but about the hardest running router I've spent any real time exploring/abusing was a pair of 6500 MSFC2s in HA. (sans crypto)
I ran a PIX515E (quad FE, crypto accelerator (broadcom, not the safexcel)) and it did not stand up well either under much of the same load. The max I was ever able to really pull through on the PIX (6.3(4) - never tried the 7 series releases) was about 30k pps (15k both ways) before it would start to get wonky (random reboots, probably not more than 3-4kpps of crypto). Of course, it really is only 433MHz i586 running a modified Plan9 Unix, so I wasn't expecting great things. It got replaced by a 3750 catalyst on the edge with OpenBSD firewalls for critical services that did not necessitate high pps rates. The 3750 is running full-tilt, but never sees any real duty. Excepting that it doesn't have
any security features other than ACLs (and the usual myriad of tricks

), it has serious potential. Perhaps the 3750-metro version would do better, but I suspect there would be performance tradeoffs; besides, I'm 'comfortable' with the setup as it stands (offers redundancy, dynamic routing, PBR, extremely good performance). The 3825 was only brought into the mix for other various services and it is a nice device (these have come a LONG way since the old 3600 builds (RIP)), but I still wouldn't recommend them for hard-core crypto usage (> 100kpps) under any circumstance.
I'm getting ready to do some benchmarking on some old Nokia IP330s, sans crypto accelerator, to see how they stack up with Open/Free/NetBSD (rather than the CPFW1 IPSO that Nokia provides), should be interesting.
I guess the bottom line is that while I can make almost any Cisco dance up and down the street at my whim, I'm not about to succomb to their marketing juggernaut. Does it mean I won't buy their units? Nah.. they serve a specific purpose -- but I won't buy them with impunity.
