Case Modification and Airflow Guides/Advice

starwars7

Senior member
Dec 30, 2005
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Hey everyone, my current rig is up and running nicely, but I'd like to learn more about case modification and ways to make sure air flow is set up properly.

Does anyone know of a nice guide or article that I could read to learn more?

Thanks!!
 

twitchee2

Platinum Member
Dec 29, 2004
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To be honest, you will be better of at Hardforums.com, they are more into modding over there.
 

dunkster

Golden Member
Nov 13, 1999
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I've never seen a comprehensive article on case ventilation.

Silentpcreview is excellent for ideas on silencing case noise-makers (fans and drives) by vibration-isolation techniques, slowing fan speeds, reducing noise-leak paths, ducting air paths, use of most-efficient coolers and reducing air-flow restrictions for most efficient ventilation with low-flow fans.

I'll offer a few thoughts.

Traditionally, cases were designed for front-to-back air flow path. Hard drives are placed forward in the case so that cool room ambient temperatur air flows over the drives to keep them cool. Many current cases have side-vents/fans that produce an air-flow path from the side intake to the rear vent fan. This can result in very poor front-intake air flow over your hard drives - resulting in warm drive operating temps. Tape off those vents for cooler drive temps (and lower case noise).

Since PC power supply fans draw air from the case, avoid negative-pressure ventilation, such as using only a single rear-vent fan. Negative-pressure cases can result in low air flow through your power supply, elevating power supply temps. If only a single case fan is used, it's better (for power supply health) to place it in front - with side vents taped off.

Reducing air-flow restriction helps increase air flow through the case. Some tactics:
- Remove restrictive case grills.
- Remove restrictive front-bezel grills.
- Use low-restriction filter media, such as accordion-fold furnace filter media.
- Avoid 80mm case vents/fans.

If front intake and rear-vent fans are used in combination, use fans with matched flow rates. For example, using a single Panaflo M1A rear vent fan with a low-flow front intake fan will result in lower air flow than with just the Panaflo rear-vent fan - the low-flow front intake will restrict air flow.

Generally, I favor optimized front-to-back case air-flow path.

Hope this helps!
 

starwars7

Senior member
Dec 30, 2005
663
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Thank you for all of the help guys.

What do you think about having one high powered 120mm fan in the rear with two lower powered 120mm fans in the front?
 

acityDweller

Member
Apr 2, 2004
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sounds great if you dont mind the fan noise.

I am in the process of painting my case. I stripped all the external panels off and the rest is history :)
 

PansitPalabok

Member
Feb 13, 2006
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Originally posted by: starwars7
Thank you for all of the help guys.

What do you think about having one high powered 120mm fan in the rear with two lower powered 120mm fans in the front?


Which hi-powered fans / low powered fans are you referring to? BTW, I too am looking for these types of fans too.

 

dunkster

Golden Member
Nov 13, 1999
1,473
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The noise-makers in cases are fans and drives. Adding more of either adds noise to your case.

Jab-Tech has a nicely organized listing of fans by size. You can sort through the specs for your choice of noise-vs-flow at rated voltage of 12V.

You can also select a moderately high flow rate fan and control noise-vs-flow, either by fan controller or 5v or 7V molex pin arrangement. I'm using push-pull Panaflo M1A 120mm fans at 7V - not silent, but fairly quiet with good air flow (50CPM estimated) for excellent cooling with neutral internal case air pressure.

The 'quiet' fans are quiet by virtue of low-RPM motors, accompanied by low flow rates. I have an Akasa amber that's quiet, but flow-rate is poor and cooling efficiency suffers.

It's a personal decision; emphasize low noise or efficient cooling or tune for preferred combination of both.

Hope this helps!
 

Madwand1

Diamond Member
Jan 23, 2006
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Here's a site with lots of technical and DIY information embedded:

http://www.cpemma.co.uk/index.html

Here's some material on airflow and fan configurations (linked as "more on back pressure" above):

http://www.comairrotron.com/engineering_notes_02.asp

Just a caution that some of the specifics on fans may be a bit dated -- I'd check the current specs in case they have changed and for new interesting players. Fan laws and materal of that sort don't date.