You guys make it sound so complicated. A salvage title means it costs more money to fix the car than it's worth. It's as simple as that. The insurance company can pay $4001 to have the car fixed or they can pay you $4000 which is the price of the car itself. Obviously, they choose the latter and a salvage title is slapped onto the car. Now, to fix up this car does not necessarily cost $4001. It costs that much because all the parts being replaced are new. Op's brother's purchase is a perfect example of how a car can be fixed cheaper. There is no way the state can determine whether the car was repaired correctly or if corners were cut so it just gets a salvage title.