back in high school in my electronics class we used nibblers to make rectangular holes in our project boxes for power switches (we had a hydrolic hole punch to make holes, i wish i had one of those babies now). they were fine with small holes on sheet metal, but what SXMP was right in what he said. to work on cases, which are significantly thicker than sheet metal, and to make large 80-120mm holes, you will need lots of muscle, time, and tolerance for pain. if you don't want to invest in a dremel, then at least use tin snips, they're no more than $15. be sure to get a curved one if you're going to use it to make holes.
