Regarding the PCP&C 510 "failures" those "7" you listed were indeed a bad set of "inductor coils" in a recent batch of the PSU. This was confirmed by Larry at PCP&C a while ago. Now why don't you do a search for "OCZ Power Stream Failures". I get 600+ in google. Search for "PCP&C Failures" in google gives me 54 results. You will be hardpressed to find a powersupply better than the PCP&C 510 SLI. Zippy makes a 700 Watt thats better, but thats about it. Now ALL powersupply companies send out bad supplies from time to time (including the best), but you will see much less problems with PCP&C supplies, they use only the best components. Also, there's a reason the Alienware and VoodooPC, and Falcon NW source out their SLI systems with PCP&C supplies and not any other manufacturer. They don't want customers complaining of power issues. They give them the best.
Regarding the loudness; I have an 510 SLI, and it is not loud at all, my 2 6800 Ultras are whats loud in my system. This PSU may be louder than an antec, but it is not that loud, and I have no other fans in my system...I use phasechange 🙂 So trust me, it would bother me if it was loud.
Lastly, if you go to OCZ's bleeding edge forums ask their guys about their PSU's versus the 510 SLI. They have stated before even their Powerstreams (520W and 600W) were not in the same league (and should not be compared) as the PCP&C 510 SLI. And IMHO their PSU's are about the only other companies (besides Zippy's) I would even consider.
So if you want no issues in a real SLI setup that will be overclocked (6800 GT's and above) than get the best. If you are running 6600GT's, as most reviews have said, a solid 450+W PSU will most likely do perfectly fine.
D