Originally posted by: Jzero
Did you ever have the rotors milled before? What kind of car? Ford puts "disposable" rotors on the Focus (
www.fordfocusbrakeproblems.com) which are always out of spec...
That's not true. The problem stems from a balance of pad material and rotor thickness for weight savings and dust/noise concerns. Most likely the pads are a very hard material to reduce noise and dust but you trade off wearing the rotors at a faster rate. The focus is not the only car with this problem, Windstar, Contour, and Cougar have this problem as well. It also on other manufactures cars, Chevy Blazer/S10 have very short pads life. The W-body GM vehicle needed rotors at almost every brake pad service.
The commonality with this pattern of premature wear is parking brake usage, all most every vehicle I have seen with worn front brake pads also have rear brakes out of adjustment causes the front brakes to due more than 60% of the braking. I always recommend using the parking brake, because modern rear brakes will not adjust without the use of the parking brake, including some rear disk brakes.