Which is cheaper, repairing or retrofitting my old A/C system? This question is asked at my shop at least twice a week over the summer months here in Michigan. The question usually varies depending on the facts.
If the vehicle in question has at least 70% of its normal charge left and you can find the leak then I always recommend repairing.
If the system has lost more than 70% of the charge or if the leak is not evident then it might be cost effective to retro fit the system, depending on the cost.
If the system has lost all of it?s charge or has a major component failure, i.e. compressor, condensor, or evaporator, then I would recommend repair & retrofit.
Retrofitting a system can be inexpensive, $99-150.00 to very expensive, $600+, depending on what needs to be replaced to get adequate cooling a safe performance.
Over the years I have serviced just about every make and mode on the road to day. Most cars and light trucks can be serviced in the nominal range of $150-300. The more expensive cars and most European and Japanese makes that have very high tolerances on their R12 systems to begin with. On some vehicle you have to increase the airflow across the condensor to get good pressure at idle and down the road. Also check to see if the engine fan(s) are pulling/pushing enough air across the condensor. I have seen several cars and truck with poor A/C performance due to bad fan clutches or fan motors.
NeoPTLD, without knowing the year, make, or model I cannot advise you on which option to pursue. If your car has lost less than a pound of Freon and you can repair the leak I would recharge it. The hose adaptors for R12 is still available from some local part stores, just check their flyers or ask about them. I bought a replacement can adaptor for my gauges last summer. If it has lost more than that and you need to by R12, then I would convert it. I can help you with determining which components need to be replaced to get adequate cooling.
BTW, I don?t recommend doing A/C service without understanding system pressures and cycling times. It also a good idea to have a set of gauges that can monitor both high and low side pressures at the same time.