- Dec 8, 2010
- 11,897
- 74
- 91
I'm going to detail how I modded an XFX R9 390 DD graphics card cooler with standard 120mm PWM fans. I chose BeQuiet Pure Wings 120mm PWM, which was an easy choice to make: my previous experience with their fans has been positive, and the price I paid per fan was just a bit over 7 euros. The Pure Wings fan uses a relatively durable rifle bearing (improved sleeve bearing), and the black color fits in perfectly with the graphics card's backplate as well as other components in my PC.
The goal of doing this is pretty obvious - to improve GPU cooling performance, especially the noise to temperature ratio. An additional goal was to improve the cooler's noise profile: a 120mm fan is just nicer to listen to than the high pitched whine of a 92mm fan. I didn't do a detailed before/after comparison, but I can say that the noise level is much lower with no penalty to temperatures. There's a crappy video at the end of the second post that might give you an idea of the noise level.
I suppose this is a kind of a ghetto mod, since I'm going to be attaching nonstandard components with cable ties and not really caring about fitting everything perfectly, and the cost is low as well. I'd already broken the warranty earlier when I reseated the original cooler with new thermal paste, so there was nothing in the way more comprehensive modding.
Parts and accessories
XFX DD cooler detaching and disassembly
XFX R9 390 DD:
I left my Bitfenix cable extensions attached to the PCIe plugs.
Comparison between old and new fans - BeQuiet 120mm vs XFX 92mm:
The cooler came off easily by removing four screws from the back plate side:
Original fan cable, still connected to the mini PWM header on the PCB:
At this point, I cleaned off the previous thermal paste from both the GPU and the heatsink contact surface.
The plastic shroud came off easily as well, just remove a bunch of screws from the metallic frame:
The original fan wires were tightly tied to the frame with two cable ties which I sawed off with a scissor blade.
A couple more screws to untighten and we're done here:
Attaching BeQuiet 120mm fans to the heat sink
Perhaps the most significant reason to use these fans in particular is the frame that has openings in it. They work great as spots where to use cable ties. A standard solid frame (not counting screw holes) might not work for this purpose at all.
Orienting the fans correctly took some figuring out. I wanted to have cable ties and wires as much out of sight as possible, in order for the cooler to look nice in a windowed case. I ended up tying the cable ties underneath the fans (opposite the PCB side) because I'm practically never going to see graphics card from below. The fan wires I routed right next to the PCIe slot.
Securing in the fans was quite easy. I put the cable ties through the opening in the fan frame, then around the metal frame of the heat sink, and back through the screw holes:
Each fan is attached only from three corners which is enough to keep them very tightly in place:
Of course, four spots for cable ties would've been even better but the fourth corner didn't have a suitable part of the heat sink frame for tying a cable tie to. Instead, I would've had to push it through the sheets in the heat sink. The sheets could bend and get damaged when tightening the cable tie, so I decided to leave it at that. The corner with no cable tie:
Using that corner could've also tilted the fan since the adjacent corner of the fan rested a little higher due to the shape of the metal frame.
The goal of doing this is pretty obvious - to improve GPU cooling performance, especially the noise to temperature ratio. An additional goal was to improve the cooler's noise profile: a 120mm fan is just nicer to listen to than the high pitched whine of a 92mm fan. I didn't do a detailed before/after comparison, but I can say that the noise level is much lower with no penalty to temperatures. There's a crappy video at the end of the second post that might give you an idea of the noise level.
I suppose this is a kind of a ghetto mod, since I'm going to be attaching nonstandard components with cable ties and not really caring about fitting everything perfectly, and the cost is low as well. I'd already broken the warranty earlier when I reseated the original cooler with new thermal paste, so there was nothing in the way more comprehensive modding.
Parts and accessories
- XFX R9 390 DD graphics card
- Two BeQuiet Pure Wings 2 120mm PWM fans
- VGA PWM 4-pin adapter cable (Gelid AT81122)
- 4-pin PWM Y-cable (Akasa AK-CBFA04-15)
- thermal paste
- thermal paste removal liquid, e.g. IPA
- a clean cloth (e.g. lens cleaning microfiber)
- Q-tips
- cable ties
- PH1 and PH0 size screw drivers (preferably magnetic)
- scissors
XFX DD cooler detaching and disassembly
XFX R9 390 DD:

I left my Bitfenix cable extensions attached to the PCIe plugs.
Comparison between old and new fans - BeQuiet 120mm vs XFX 92mm:

The cooler came off easily by removing four screws from the back plate side:

Original fan cable, still connected to the mini PWM header on the PCB:

At this point, I cleaned off the previous thermal paste from both the GPU and the heatsink contact surface.
The plastic shroud came off easily as well, just remove a bunch of screws from the metallic frame:

The original fan wires were tightly tied to the frame with two cable ties which I sawed off with a scissor blade.
A couple more screws to untighten and we're done here:

Attaching BeQuiet 120mm fans to the heat sink
Perhaps the most significant reason to use these fans in particular is the frame that has openings in it. They work great as spots where to use cable ties. A standard solid frame (not counting screw holes) might not work for this purpose at all.
Orienting the fans correctly took some figuring out. I wanted to have cable ties and wires as much out of sight as possible, in order for the cooler to look nice in a windowed case. I ended up tying the cable ties underneath the fans (opposite the PCB side) because I'm practically never going to see graphics card from below. The fan wires I routed right next to the PCIe slot.
Securing in the fans was quite easy. I put the cable ties through the opening in the fan frame, then around the metal frame of the heat sink, and back through the screw holes:

Each fan is attached only from three corners which is enough to keep them very tightly in place:

Of course, four spots for cable ties would've been even better but the fourth corner didn't have a suitable part of the heat sink frame for tying a cable tie to. Instead, I would've had to push it through the sheets in the heat sink. The sheets could bend and get damaged when tightening the cable tie, so I decided to leave it at that. The corner with no cable tie:

Using that corner could've also tilted the fan since the adjacent corner of the fan rested a little higher due to the shape of the metal frame.
Last edited: