WTF, I guess I get to buy another new starter. (UPDATE)

Squisher

Lifer
Aug 17, 2000
21,204
66
91
I put a new starter on my '98 F150 back in April. At that time I'd turn the key and get nothing.


About three days ago I went to drive the truck and when I went to start it all I got was a thunk of it engaging the flywheel but no turning. Checked the battery and had 12.23v, all the lights and wipers were functioning just fine.

Popped the starter off and took it back to Murray's/O'Reilly's with receipt in hand. They checked it and it spun and engaged just fine. I figured it was some fuse or something, because there are two different hot wires and one ground on the starter.

So, I get home and put the starter back on and try it out. It starts just fine. ??????

When I took it apart all the electrical connections were solid and when it wouldn't start I tried to wiggle all the wires and tapped on the all the connections so as to move the connectors and break any oxidation that might have occurred. Now I have a new starter I can't trust and that Murray's won't take back because it bench tests just fine. The only thing I can think of to do is to swap out to another brand new starter. :(


UPDATE: I checked the voltage at the battery with the truck running and it's at 14.37v

I re-checked the voltage at the battery and now I'm at 12.57v

All that's been done since the 12.23v reading is hot wire at the battery was removed and cleaned, three connectors at the starter (small hot, large hot, large ground) were removed and reinstalled, and the truck was driven a couple of miles.

I also checked the cells with a hydrometer and ALL the cells show 100%.

Hmmm.



 

hanoverphist

Diamond Member
Dec 7, 2006
9,867
23
76
my dodge did a similar thing. i pulled the starter twice and it tested fine. turned out to be corrosion about 3" inside of my main power lead from the battery. all the accessories were on a different line and worked well, the starter lead seemed to be fine and dandy. wasnt until a buddy that had brought some tools to help me actually chopped up the cable did i see the corroded spot. it hasnt happened since then, we trimmed and crimped a new lug on that sucker.
 

LTC8K6

Lifer
Mar 10, 2004
28,520
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It doesn't sound like you have eliminated other possibilities such as the cables or the solenoid, if it has the seperate solenoid.
 

Zenmervolt

Elite member
Oct 22, 2000
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12.23 volts from the battery is greatly discharged. In fact, at 12.23 volts your battery is only at about a 50% charge. A fully charged automotive battery should read 12.6 volts across the terminals.

You need a new battery, not a new starter.

ZV
 

boomerang

Lifer
Jun 19, 2000
18,883
641
126
The starter could still be drawing too much current. It's one thing to throw the Bendix out and spin on a test bench and another to actually turn a motor over.

But ...... you should have about 13.5 volts at that battery when fully charged. I think I'd be taking that battery in to them for a checkup. That starter is going to draw much more current than the headlamps or the wipers.

Electrical stuff can be hard to diagnose over the internet.

Edit: Typing while ZV was responding. And trust his voltage specs over mine.
 

Zenmervolt

Elite member
Oct 22, 2000
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Originally posted by: boomerang
But ...... you should have about 13.5 volts at that battery when fully charged.

No, you shouldn't. You should have 12.6 to 12.7 volts from the battery when it is fully charged.

13.5 volts is what the alternator should be supplying when the engine is running at idle speed. An automotive battery that showed 13.5 volts across the terminals when the engine was off would be severely over-charged and would not be very long for this world.

ZV
 

lurk3r

Senior member
Oct 26, 2007
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You fixed the grounding /bad connection to you starter, thats why it worked, ZV's right, your battery's got something up with it too, could be a charging issue though, use an external charger and see if it'll hold at 12.6
 

brblx

Diamond Member
Mar 23, 2009
5,499
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12.23v should turn a starter. unless his battery charged itself while he was at the parts store, that's not the problem. and even if the battery is weak, you don't condemn a battery based on voltage (unless a cell's obviously dead). that would point to a charing system fault.

since the problem is not presenting itself right now, it's probably going to be hard to find. i would guess the solenoid is faulty. they're not expensive.

a cabling issue is also unlikely to have fixed itself. if it's not the solenoid, i would guess that it was an install issue- maybe a bad ground, loose wire, or possibly even bad pinion/ring gear contact. slightly weak batt plus the gears engaging too tightly could maybe result in a no start, but i'd think a slow or noisy crank would be more likely.
 

boomerang

Lifer
Jun 19, 2000
18,883
641
126
Originally posted by: Zenmervolt
Originally posted by: boomerang
But ...... you should have about 13.5 volts at that battery when fully charged.

No, you shouldn't. You should have 12.6 to 12.7 volts from the battery when it is fully charged.

13.5 volts is what the alternator should be supplying when the engine is running at idle speed. An automotive battery that showed 13.5 volts across the terminals when the engine was off would be severely over-charged and would not be very long for this world.

ZV
You are correct and I had edited that post prior to this post of yours. I said to trust your voltages, not mine.
 

Squisher

Lifer
Aug 17, 2000
21,204
66
91
Considering all I did today was remove the starter, have it spun on a bench, and then reinstalled it. I'd have to say any cable issues would be very local to the hot lead on the battery or the three wires going to the starter. I'll play with this stuff tomorrow. Maybe I'll get some dielectric grease and coat all the connections.

Originally posted by: Zenmervolt
12.23 volts from the battery is greatly discharged. In fact, at 12.23 volts your battery is only at about a 50% charge. A fully charged automotive battery should read 12.6 volts across the terminals.

You need a new battery, not a new starter.

ZV


The battery got tested in April before I changed the starter and today after I reattached everything it spun the engine over like a top. .3 volt is the difference between full charge and half charge? Alright, I'll get a new battery.

 

exdeath

Lifer
Jan 29, 2004
13,679
10
81
+1 on the 12.6v.

Try charging the battery outside the vehicle on an external charger then testing it again, and also do a resistive load test and not just voltage. It should be holding around 800 amps (or whatever it says for "CA" on the battery label). Any parts place should have a hand held load tester.

If the battery charges and measures out, you'll need to look at your connections and charging system. If you just got a new battery 3 months ago it should not be going bad already.
 

Squisher

Lifer
Aug 17, 2000
21,204
66
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Originally posted by: exdeath
+1 on the 12.6v.

Try charging the battery outside the vehicle on an external charger then testing it again, and also do a resistive load test and not just voltage. It should be holding around 800 amps (or whatever it says for "CA" on the battery label). Any parts place should have a hand held load tester.

If the battery charges and measures out, you'll need to look at your connections and charging system. If you just got a new battery 3 months ago it should not be going bad already.

No, the battery isn't new. 3 months ago I did charge it out of the truck and took it in for a resistive test. It checked out OK. I've owned the truck for 3 years and the battery was in it when I bought it, so I wouldn't be against swapping it out, just to be on the safe side.

However, after I reinstalled the starter today, the truck didn't labor at all trying to start. Engine turned over with authority. Maybe, it was its stance of dominance :D
 

Zenmervolt

Elite member
Oct 22, 2000
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Originally posted by: Squisher
However, after I reinstalled the starter today, the truck didn't labor at all trying to start. Engine turned over with authority. Maybe, it was its stance of dominance :D

More than likely, when you detached and re-attached the starter's connections, you corrected an iffy ground. It's not terribly uncommon for simply un-plugging an electrical part and then plugging it back in to "fix" a problem.

ZV
 

Zenmervolt

Elite member
Oct 22, 2000
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Originally posted by: brblx
12.23v should turn a starter. unless his battery charged itself while he was at the parts store, that's not the problem.

Amps turn the starter over, not volts. And a battery that only reads 12.2 volts with no load is at a 50% state of charge. It's not the raw voltage number that's important, it's the SoC that is indicated by the voltage number, and a 50% SoC indicates that the battery will definitely be seriously down on cranking amps.

A battery at a 50% SoC should still crank an engine over assuming that conditions are perfect. The combination of a marginal battery and the natural "cleaning" of the connections that occurred when the OP removed and then re-attached the starter could very well have tipped the balance from not cranking to cranking.

Originally posted by: brblx
and even if the battery is weak, you don't condemn a battery based on voltage (unless a cell's obviously dead).

Now you're just playing with semantics. Yes, a battery that is discharged to 50% (i.e. 12.2 volts) may not be "dead" in the sense of never being able to come back, but it's "dead" in the sense that it lacks the appropriate charge to operate to specifications. Maybe it can be brought back through the use of an overnight charger. Maybe not. But regardless it's not properly functional at 12.2 volts. At that voltage, it's tired and it's not producing anything even close to the specified amperage on the battery's sticker (note that even at 50% a battery can often have sufficient amperage to crank an engine in most situations).

Originally posted by: brblx
that would point to a charing system fault.

Or an old battery. Batteries tend to last ~5 years. If it's older than that, chances are that it's just old and weak. Though yes, a charging system fault is possible.

ZV
 

brblx

Diamond Member
Mar 23, 2009
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please don't condescend to me. yes, current turns the starter, that's exactly why you don't say that a battery is defective because it doesn't show 12.6v. despite what you may have read somewhere, you cannot accurately judge state of charge by battery voltage. ambient temp and the condition of the electrolyte both have an effect on what voltage will be produced. not to mention the typical presence of a surface charge. it's a guess, at best.

beyond that, having a 50% charge is unlikely to have ANY effect on cranking. perhaps your electrical genius has forgotten that it is voltage that pushes electrons, not current. being down a few tenths of a volt is not going to magically inhibit the battery from pushing current through a wire, and at 50% charge it would still have plenty of reserve capacity left- if it took 100% of the charge in a battery to turn a starter a few times, we'd all be screwed. why do you think a starter spins at approximately the same speed whether the battery has 100% charge or a 25% charge? it's not until the battery begins to become utterly spent that you'll get the familiar slow lugging of the starter.

and to say that a discharged battery is not only his problem but is due to a fault in the battery itself is just silly. as i said, the only time voltage is a clear indicator of a bad battery is when it's down ~2.1v due to a bad cell. and even then, that's not a sure thing- i've charged batteries that had 10v or less and had them come back to life (though the deep cycling is obviously not good for them). the only way to really be sure is to fully charge the battery (if possible), put a load on it with a carbon pile, and look at the voltage drop. conductance testers will work, as well, but can, on occasion, both condemn a good battery and let a bad one slip by.

he can feel free to put a new battery in as cheap insurance. but it's not causing his no-start, and it's just as likely that a weak alternator or corroded cable/connection is to blame for his low voltage. if he's going to go with the blind shotgun method, he might as well replace the rest of his starting and charging system, too. or he could just drive the truck, and if it happens again, troubleshoot the problem properly, now knowing that the starter motor itself is likely fine.

edit- for the record, i'm not trying to be complete ass, but it's aggravating to be talked down to just because i recommended he actually look for the problem and not just replace the first iffy thing he sees, especially when it's obviously doing the job right now. i would say that a connection is probably to blame, but it seems odd that the starter worked fine for months before acting up.
 

LTC8K6

Lifer
Mar 10, 2004
28,520
1,575
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Well, he said he's had the truck for 3 years and the battery was in it when he got it. The battery could very well be at the end of it's life. Getting a new one is probably a good idea anyway.

Most of the below I disagree with.

beyond that, having a 50% charge is unlikely to have ANY effect on cranking. perhaps your electrical genius has forgotten that it is voltage that pushes electrons, not current. being down a few tenths of a volt is not going to magically inhibit the battery from pushing current through a wire, and at 50% charge it would still have plenty of reserve capacity left- if it took 100% of the charge in a battery to turn a starter a few times, we'd all be screwed. why do you think a starter spins at approximately the same speed whether the battery has 100% charge or a 25% charge? it's not until the battery begins to become utterly spent that you'll get the familiar slow lugging of the starter.
 

Squisher

Lifer
Aug 17, 2000
21,204
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Originally posted by: brblx
...but it seems odd that the starter worked fine for months before acting up.

When I put the starter on 3 months ago I cleaned the connectors before I reinstalled it and today I tapped on all the connections down at the starter so as to try to get the ring connectors to turn slightly and break any oxidation that might present, but everything was pretty tight.

The dashboard volt meter, although crude, has always shown a well charged/ing system (approx. 13+ volts when running). I'm going to check that with my multimeter tomorrow along with an inspection of the wires, re-cleaning all the connections and application of tune up grease. If I can't find anything wrong then I'll probably change the battery too.

 

lurk3r

Senior member
Oct 26, 2007
981
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Starters usually ground thru the engine, the act of taking it off and putting it back on more than likely was all that was needed. If you can look past all the bickering the info in this thread probably covers everything you need.

Aside I just ran thru a very similar situation last night. I can't actually read the batter voltage because my deadbeat friend has my multi meter, but my in the process of trying to get my vette running last night I found that I couldn't even jump start it until the battery charger showed better than 75% charge.

I'll make my own thread later with a link to a vid of the car with its shiny new engine actually running, and maybe even a pic of the eyebrow I lost.
 

Zenmervolt

Elite member
Oct 22, 2000
24,514
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Originally posted by: brblx
please don't condescend to me. yes, current turns the starter, that's exactly why you don't say that a battery is defective because it doesn't show 12.6v. despite what you may have read somewhere, you cannot accurately judge state of charge by battery voltage. ambient temp and the condition of the electrolyte both have an effect on what voltage will be produced. not to mention the typical presence of a surface charge. it's a guess, at best.

Despite what you think you know, a battery that shows 12.2 volts at rest is indeed severely discharged. I agree that it may not be completely bad, but the probability lies in that direction if it has stayed at that level of charge for any significant length of time. Sulfation starts at 12.4 volts and below and it's quite likely that a battery that has been sitting at 12.2 volts for a decent amount of time will load test at significantly less than rated capacity.

A surface charge dissipates within a few hours of a battery coming off a charger. I sincerely doubt that the OP had the battery on a charger immediately before he checked the voltage. In any case, a surface charge causes an artificially high voltage reading. If a surface charge were causing the 12.2 volt reading, then the battery would be in even worse condition.

The fact is that the OP is in Michigan and was testing the battery on a summer day. It's not even close to cold enough to cause a low voltage reading from temperature.

Yes, electrolyte condition can affect voltage; electrolyte condition affects every aspect of a battery's electrical performance. And guess what? If the electrolyte is bad, the battery needs to be replaced! Shocking!

Originally posted by: brblx
beyond that, having a 50% charge is unlikely to have ANY effect on cranking. perhaps your electrical genius has forgotten that it is voltage that pushes electrons, not current. being down a few tenths of a volt is not going to magically inhibit the battery from pushing current through a wire, and at 50% charge it would still have plenty of reserve capacity left- if it took 100% of the charge in a battery to turn a starter a few times, we'd all be screwed. why do you think a starter spins at approximately the same speed whether the battery has 100% charge or a 25% charge? it's not until the battery begins to become utterly spent that you'll get the familiar slow lugging of the starter.

So much wrong. Voltage is indeed roughly analogous to "pressure" and it is indeed what causes electrons to flow. However, current draw is king. 20,000 volts at 0.000001 amp is equivalent to a shock from "static electricity"; it's incredibly high voltage but there aren't even close to enough amps to power anything. Similarly, if a battery is at 50% charge, it's ability to deliver amps is also impaired. While the voltage difference between a 100% charge and a 50% charge is inconsequential for most regulated electronics, the amperage difference between a 100% charge and a 50% charge is most certainly enough to factor into starting performance given that a loaded starter on a V8 engine can draw 200-300 amps while under load.

Automotive SLI (Starter, Lights, Ignition) batteries are designed to operate for their entire lives between 80% and 100% charged. They are not designed to be used at a 50% SoC.

Originally posted by: brblx
and to say that a discharged battery is not only his problem but is due to a fault in the battery itself is just silly.

When one hears hoofbeats, it is best to think "horse" and not "zebra".

Originally posted by: brblx
as i said, the only time voltage is a clear indicator of a bad battery is when it's down ~2.1v due to a bad cell. and even then, that's not a sure thing- i've charged batteries that had 10v or less and had them come back to life (though the deep cycling is obviously not good for them). the only way to really be sure is to fully charge the battery (if possible), put a load on it with a carbon pile, and look at the voltage drop. conductance testers will work, as well, but can, on occasion, both condemn a good battery and let a bad one slip by.

he can feel free to put a new battery in as cheap insurance. but it's not causing his no-start, and it's just as likely that a weak alternator or corroded cable/connection is to blame for his low voltage. if he's going to go with the blind shotgun method, he might as well replace the rest of his starting and charging system, too. or he could just drive the truck, and if it happens again, troubleshoot the problem properly, now knowing that the starter motor itself is likely fine.

A weak alternator would show up through a MIL (Malfunction Indicator Light) unless something absurdly uncommon is going wrong. Again, when you hear hoofbeats, think "horse" and not "zebra". Yes, it's possible that there are other factors in play, but 99 times out of a hundred when the battery shows low voltage at rest and is over 3 years old, it's the battery.

Originally posted by: brblx
edit- for the record, i'm not trying to be complete ass, but it's aggravating to be talked down to just because i recommended he actually look for the problem and not just replace the first iffy thing he sees, especially when it's obviously doing the job right now.

Put on your big girl panties and deal with it. I'm not going to recommend overkill just so you'll think I'm a nice guy.

Yes, if continued issues present themselves he will need to trouble-shoot the charging system and his cables/wiring, but all the probability lies in the direction of the battery being at fault. After living through 3+ Michigan winters and summers, the odds are that it's just tired and old. It's ridiculous to recommend that he spend hours diagnosing an intermittent electrical issue when such an issue is just not the probable cause.

Originally posted by: brblx
i would say that a connection is probably to blame, but it seems odd that the starter worked fine for months before acting up.

Electrical connections are like that. I worked on a '92 Corolla that worked perfectly every day until one morning it refused to start; wouldn't even accept a jump start. Battery tested fine. No corrosion on the terminals or on the starter. Every single connection looked fine, but no matter what was done, the car would just not start, despite working perfectly right up until the morning it stopped starting. I took apart the positive battery cable (which contained a small maxi fuse block); again everything looked fine, continuity test was good, maxi fuses were fine. Still no start. Out of desperation, I got a wire wheel and just cleaned every connection I could find, even if it looked perfect.

Car started immediately and ran perfectly thereafter.

Sometimes a connection just stops working even though it looks fine and worked perfectly just a day before.

ZV
 

franksta

Golden Member
Jun 6, 2001
1,967
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Can you have the battery tested at the parts store?

I had a problem in my '97 F-150 where I thought the ground strap wasn't make a great connection. I loosened it's clamp and wiggled it a little bit and the motor would crank and fire. Then eventually that no longer worked (over the course of a day or two). I took the battery down to have it checked and it was dead. I'd never replaced it and I'd had the truck for 6 or 7 years so I was probably overdue. I'm guessing the wiggling of the ground strap was at the point where the battery was borderline. Wiggling the connection and breaking up some of the oxidation was just enough for it to function.
 

lurk3r

Senior member
Oct 26, 2007
981
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0
Originally posted by: franksta
Can you have the battery tested at the parts store?

I had a problem in my '97 F-150 where I thought the ground strap wasn't make a great connection. I loosened it's clamp and wiggled it a little bit and the motor would crank and fire. Then eventually that no longer worked (over the course of a day or two). I took the battery down to have it checked and it was dead. I'd never replaced it and I'd had the truck for 6 or 7 years so I was probably overdue. I'm guessing the wiggling of the ground strap was at the point where the battery was borderline. Wiggling the connection and breaking up some of the oxidation was just enough for it to function.

The battery testers in the parts stores are never really useful, I've had them fail good batteries and pass batteries with bad cells. The only way I've found to actually test a battery correctly is to charge it to full, then take a hydrometer reading of each cell (the $4 meter that looks similar to the antifreeze tester)
 

Squisher

Lifer
Aug 17, 2000
21,204
66
91
UPDATE: I checked the voltage at the battery with the truck running and it's at 14.37v

I re-checked the voltage at the battery and now I'm at 12.57v

All that's been done since the 12.23v reading is the hot wire at the battery was removed and cleaned, three connectors at the starter (small hot, large hot, large ground) were removed and reinstalled, and the truck was driven a couple of miles.

I also checked the cells with a hydrometer and ALL the cells show 100%.

Hmmm.
 

lurk3r

Senior member
Oct 26, 2007
981
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Originally posted by: Squisher
UPDATE: I checked the voltage at the battery with the truck running and it's at 14.37v

I re-checked the voltage at the battery and now I'm at 12.57v

All that's been done since the 12.23v reading is the hot wire at the battery was removed and cleaned, three connectors at the starter (small hot, large hot, large ground) were removed and reinstalled, and the truck was driven a couple of miles.

I also checked the cells with a hydrometer and ALL the cells show 100%.

Hmmm.

The battery just had a low charge, or maybe a load on it when you checked it the first time. The hydrometer will check the charge in each cell, it may miss a broken connection, but I'd say your battery's fine.
 

Iron Woode

Elite Member
Super Moderator
Oct 10, 1999
31,224
12,761
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Originally posted by: lurk3r
Originally posted by: franksta
Can you have the battery tested at the parts store?

I had a problem in my '97 F-150 where I thought the ground strap wasn't make a great connection. I loosened it's clamp and wiggled it a little bit and the motor would crank and fire. Then eventually that no longer worked (over the course of a day or two). I took the battery down to have it checked and it was dead. I'd never replaced it and I'd had the truck for 6 or 7 years so I was probably overdue. I'm guessing the wiggling of the ground strap was at the point where the battery was borderline. Wiggling the connection and breaking up some of the oxidation was just enough for it to function.

The battery testers in the parts stores are never really useful, I've had them fail good batteries and pass batteries with bad cells. The only way I've found to actually test a battery correctly is to charge it to full, then take a hydrometer reading of each cell (the $4 meter that looks similar to the antifreeze tester)
That won't work on sealed batteries.

The proper thing to do is bring the car to your mechanic and have him hook up a real charging system tester. Then you will get the real answers.

That's how I knew my battery was kaput. The car would start most of the time but it was becoming a crap shoot as to whether it would start. I had my mechanic hook up the tester and when they did the load test my battery failed miserably. The tester indicated a dead cell so I replaced the battery and all has been fine since.
 

Squisher

Lifer
Aug 17, 2000
21,204
66
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Originally posted by: Iron Woode
*snip*
That's how I knew my battery was kaput. The car would start most of the time but it was becoming a crap shoot as to whether it would start. I had my mechanic hook up the tester and when they did the load test my battery failed miserably. The tester indicated a dead cell so I replaced the battery and all has been fine since.

But, when it didn't start, didn't it try to turn over? Mine seemed to engage the bendix just fine, but there was absolutely no attempt to turn the engine over. I'm starting to think this was a bad connection.