Over on another forum (candlepowerforums.com) about high end flashlights, there is a discussion about how to properly electrically isolate the positve slug area of the new insanely bright Seoul P4 LED emitters (3-4 times brighter on the same current as the previous Luxeon emitters - trust me). One member suggested mixing some fine micron diamond dust with the thermal epoxy to ensure the base of the emitter never can actually touch the aluminum heatsink. Another member posted a quote from Wikipedia that seem to confirm that it would actually probably work quite well....
Now of course this is a computer forum so my suggestion is what if us crazy overclockin' fools mixed this diamond dust - only like $9 from certain places - with thermal goop for some seriously effective heat transfer? Neat huh?
diamond has the highest thermal conductivity of any known solid at room temperature: 2000?2500 W·m/m2·K (200?250 W·mm/cm2·K)[2], five times more than copper.
Now of course this is a computer forum so my suggestion is what if us crazy overclockin' fools mixed this diamond dust - only like $9 from certain places - with thermal goop for some seriously effective heat transfer? Neat huh?