Originally posted by: covert24
is it really necessary to go from 400-600-800-1000-and so on? or can you just do like 600-1000-something higher? i know the lower grit is to take the nickel off but does it really take that much of a gradual incline to do so?
If you want to take the nickle plating off, and get the IHS all the way down to copper then I recommend starting with 220 grit. With 220 grit you are still looking at 15-20min of lapping before all the nickle is gone (more or less time depending on how much you press down during sanding). I would certainly feel sorry for anyone who laps their CPU to copper starting with 400 or worse 600 grit...cause that is gonna take some time!
How gradual of steps you take as you increment the grits is entirely up to you. Once the IHS is lapped to 220 grit all the way down to copper it is flat. The only reason you are lapping with higher grits at that point is to remove the scratches caused by the 220 grit ...replacing deep and wide scratches from 220 grit with shallower and narrower ones from 400 or 600 grit will increase the thermal conductivity of the IHS.
So why not go from 220 to 1000 or 220 straight to 2000? No reason other than time. Removing those 220 grit scratches with 2000 grit paper is gonna take you a hell of a lot of time. Removing 220 grit scratches with 400 grit paper is a lot quicker (naturally) but leaves you with only slightly smaller 400 grit induced scratches. 600 grit replaces those, etc.
One an IHS is flat with 220 grit I go to 400 grit (4 rotations of 90 degrees each) only long enough to visibly remove the 220 grit scratches (place an X on the IHS with a sharpie pen and polish till the X is gone). Then I go to 800 grit and repeat. Then I finidh with 1000 grit but that is personal preference and no need to go any higher than 800 unless you want to see that mirror like finish.
Remember...you are not using 400/800/1000 grits to make your IHS flat...these grits are merely used to remove surface scratches. To make your IHS flat you can do that with 220 grit.