Question Wall Warts

mindless1

Diamond Member
Aug 11, 2001
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TLDR; looking for 12VDC wall warts >2A current rated, with a screw together housing, 5.5mm OD and 2.1mm (and) or 2.5mm ID barrel plug, as commonly found on networking equipment.

Used to be, capacitors in networking equipment failed before anything else. I adapted, now will replace caps in even new (if budget so don't mind a blown warranty) equipment, except now the NEXT early failure point is the caps in those infernal sealed AC/DC wall wart power adapters.

I've forcefully popped open several, replaced the caps, back in service, even drilled vent holes in the casing before gluing it back together. I have no complaints doing so but feel like I'm just pushing back the failure to the 3rd most common failure point, plus now I have a ton of old AC/DC warts that are very old.

Some of you will have no idea what I'm talking about because you replace all network gear every few years, and while I do upgrade, I'm also interested in keeping what I have working, and having spares for who-know-what scenarios like a random power surge, to have spare AC/DC wall wart adapters on hand as I always did, but the current requirements crept up.

For example, used to be, a simple router or modem could run off a 1A, 12V adapter. Then the nicer ones added USB ports, and then there's external HDDs which if 3.5", need at least 1.5A and usually more than that.

SO, in search of universal replacements, okay not really universal but talking 12VDC output, and 2A or higher current rating (higher being better until it requires an IEC/etc extension cord which takes up a lot of space and an aesthetic mess to look at), what have been your go-to replacement PSU options? Trying to narrow the field a bit, I'm talking 12VDC, 2A or higher (higher still is far better), with 5.5mm OD barrel plug, 2.1mm or 2.5mm ID (I have need for both/either, can swap connectors if I must).

In a moment of OCD, I searched at the usual suspects and the best I found that's major brand was this:


At $4 each (edit: sale over, now $6 ea.) it's a very good price, but 2A is the absolute minimum and would rather higher current than that, plus unlike some other Netgear wall warts I've encountered, it doesn't have a casing held together with screws so brute force would be needed to open it for repair, something I seek to avoid in the future, plus even in the first place, I'd prefer to have vent slits or add my own without having to brute force it open.

To some of you this might seem like a strange obsession but controlling thermals and being able to replace capacitors, has been my key to achieving very long life out of networking equipment, without spending a boatload more on enterprise grade gear that also takes up a lot more space in a rack.

Anyway back to my original query which is do you have a source for high quality, low cost replacements for the AC/DC wall wart 12VDC adapters?

Above 2A current rating, major brands seem to climb in price pretty quickly. I literally just bought an entire router with a 2.5A (might be higher, specs conflict on this) PSU for $13 because it seemed to kill two birds with one stone to have a backup router to swap in for any emergency purpose. I'm sure someone will want to know what but this particular router was primarily chosen because those that have USB ports, tend to have higher than 2A PSU from the major brands:


My network equipment failures aren't frequent, but avoiding failures downtime matters, having spares and want to know if others have found especially good values in any particular AC/DC12V supplies for networking equipment. I'm sure there are more nit-picky qualifications I could add but for now, want some input before switching over to tethered bricks rated for more and needing the extra space to locate them. If I wanted to do that I already have accumulated several bricks.

I expect the status quo is just "I upgrade and it comes with a new AC/DC PSU". I get that, but my universe is constantly expanding and some things need to keep working even after supplemented with new things.
 
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VirtualLarry

No Lifer
Aug 25, 2001
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I agree. After a few years, your router might get flaky, wireless starts dropping, maybe occasional crashes/ reboots. Reason being is often not router, but wall wart failing. Have witnessed this personally, getting a brand-new wall wart from ebay cured all of the router in question's ills.
 
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fkoehler

Senior member
Feb 29, 2008
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Recently picked up a SOHO Cisco L3 switch, w/o PSU. Apparently the PSU's are junk. So I just picked up a decent bare cage psu for $15 and a connector end.

Here is an example:
MFG_ARFS-3001-05.jpg


I'm gonna add a small fan to it, just for kicks.
 
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mindless1

Diamond Member
Aug 11, 2001
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^ Yeah I have some open frame PSU, but seems like overkill and extra work to implement something like that for several different lower current devices originally using 12V wall warts and most don't have multiple devices located in the same area so can't just parallel wire them to the same PSU.

At the same time, you gave me a crazy idea, that with the wall warts that are screwed together so can be opened non-destructively... I've got... decades worth of little fans lying around (more than a personal use amount, I used to sell/service/etc) , and if the wall wart has the spare capacity for it, could start strapping fans onto them. I knew there was some reason I kept all those <= Pentium 1 era little fans! (lol). Okay there were also the chipset fans from later eras and random video card fans, but age isn't really a factor here, just size.

It's so crazy that it just might work. I mean crazy what I'm thinking, it makes perfect sense to use a fan on an enclosure for an open frame psu.
 
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mindless1

Diamond Member
Aug 11, 2001
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That Netgear R6700v3 I ordered for the wall wart, came today. Wall wart is held together with screws, but also seems to have very tight fitting friction tabs still holding it securely together. It's a nice big wall wart, glad I stumbled upon that deal... the router looks new (still in its plastic protective film), and I had no issues putting the latest DD-WRT build on it.

My conclusion is always get a router with USB port(s) even if you never intend to use them, just to get a larger PSU with it. Unfortunately you can't do that with switches, until you move to enterprise grade gear that's more over-engineered.

Even so, I'm cheap (lol) and still looking for >2A PSU wall warts cheaper than $13 each. I will need more. We'll all need more, once the technical limits of wifi result in diminishing returns on "upgrading" and instead means just keeping what we have, working. We may be about there already, since the trend moved from one good router to a mesh with nodes, but then you have multiple times as many PSU to fail. It's always something!
 
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mindless1

Diamond Member
Aug 11, 2001
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SO... previously I wrote that the netgear 2.5A wall wart has screws but tight friction tabs.

Took a bit of careful prying to get it open without defacing it. Once open I see that those morons put silicone adhesive inside at the bottom of slots the PCB slides into, as if the PCB was going to slide away inside a sealed wall wart or something. Grrrrrrrrrrrrrrrr....

This means it will be more of a PITA than it could have been, later to extract the PCB for repair purposes, and also that putting vent holes in the casing for cooler operation was a more detail oriented process and greatly limited # of holes I could put in it. I wouldn't have even tried without a drill press and vice to ensure some precision.

Even so, even a few holes at opposite ends, beats the heck out of a sealed EZ-Bake Oven, as long as you don't have young children around that like to stick paperclips into every hole they can find.

I imagine the silicone adhesive can be cut away with a long thin knife blade when the time comes, but as these wall warts get smaller and smaller with higher power density, it becomes more of a pain to do this kind of surgery to them.

Heh, I imagine that even this PCB, I could call an open frame PSU, mount in an enclosure with a fan if it came to that, but with it cemented in as it is, there wasn't a way to make enough of an opening in the original enclosure to bother trying to strap a fan onto it.

Maybe I'm just a CHEAP-perfectionist, am sure a fan strapped on would still move more air than passive holes but meh, it was only $13. Main thing is to have backup PSU to minimize downtime.
 
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DaaQ

Golden Member
Dec 8, 2018
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My work get alot of replacement cords from I think the company is called Challenger or the cords are Challenger series. There may be some sort of word play on the spelling.

They are replacement cords for modems, moca dongles, wifi extenders, and cable/Tivo set top boxes.

I don't know who the distributor is for sure. It may be convergence. If I find out I'll edit post.
 

mindless1

Diamond Member
Aug 11, 2001
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Had another two wall warts fail recently, repaired one and scrapped the other. Bad capacitors in both but the scrapped one, blew the transistor and fuse too. Looked like it'd been running hot, PCB turned dark brown.

Bought some of these mentioned previously, Linksys 12V/2A, looks like 5.5mm OD and 2.5mm ID plug, now back on sale till the end of the month, $4 ea + $9 S/H: