I have another update on this very strange issue. Since I installed my 700w OCZ PSU, I've had 100% success booting up at 16x pci-e link width. But get this, yesterday I decided to take advantage of Office Depot's sale price on the Acer 24" ws monitor, and I came home with it and excitedly plugged it in ... and guess what ... 1x on the link width again! I didn't notice it at first, but as I went into my games to set their res to 1920x1200, I tested games and I was taking a huge fps hit. I thought going from 1680 to 1920 couldn't be that big of a hit. I checked cpu-z, and sure enough ... 1x.
After a while of googling, and futzing with bios settings, nothing worked. I asked myself, what changed? I mean, i had something like 20 straight bootups at 16x with the new PSU. I put my older 20" monitor back on, and poof ... 16x. I've booted 6 times since, and everytime its been 16x, remaining at 100% success with that combination. I put the 24" Acer back on ... 1x again. 20" again .... 16x.
Googling this problem has shown me that this problem seems to be wide and varied, and seems to happen for a bunch of different reasons. There is no easy fix. Some have solved it by RMA'ing their vid card, others by upping NB voltages, others by changing motherboards ... myself (so far) by upgrading the PSU, and apparently by not upgrading my monitor.
Really weird. I really wish they'd get this sorted out. It's hardly plug and play, and after $1000+ in upgrades, it's unsettling for this problem to always be lurking around the corner. When my card goes to 1x, 3d games won't load, and I can't even play video files.
Btw, when I was trying to sort it out after installing the new monitor yesterday, BFG gave me the brush-off, claiming it was a motherboard issue, and they refused to help or to issue an RMA. I'll definitely be returning to eVGA for my next vid card purchase.