Thermalright XP-90 and XP-120

MadScientist

Platinum Member
Jul 15, 2001
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With all the great reviews Thermalright?s XP-90 and XP-120 heatsinks have gotten I expected slightly lower cpu temps after I installed the XP-90 with AS5 on my Athlon64 3200. With Cool?n?Quiet disabled my cpu temp at idle is 38 ? 40 C, full load 48 ? 50 C, case temp 30 - 31 C, ambient (room) temp 25 C , and cpu fan speed 2800 rpm. I am using Speedfan and Epox?s Thunderprobe to monitor temps.

I have reseated the heatsink a number of times following Artic Silver's instructions on how to apply it, but did not see any temp differences, nor have I seen any temp drops after the 200 hour AS5 "break-in" period.

With case temps of 30 -31 C I think my main problem is inadequate case cooling. I have 2 - 80mm fans blowing in, 1- 120mm fan blowing out, and 1 - 120mm fan on my psu blowing out. I may try adding another exhaust fan. This would give the case more negative pressure. While negative pressure is considered better than positive pressure for cooling it will also suck in more dirt.

There are some over at the Overclockers forum claiming that the bases of a lot of XP-90 and XP-120s are not flat but concave (lower in the middle) and need to be lapped.
OC Forum1
OC Forum2
OC Forum3
OC Forum4
OC Forum5

The pics show that as the heatsinks are lapped the nickel plating starts coming off the edges first. This would suggest that the heatsink base is concave. Someone though did make a good point in that the bases may be flat and the nickel plating is thicker in the middle than on the edges.

I emailed Thermalright and of course they said not to lap the base since it is nickel plated. The base consists of a quarter inch thick slab of copper with a nickel plating. The aluminum fins and heat pipes are soldered to the copper base. Copper has much better thermal conductivity than nickel, Thermal Properties of Metals, so why did Thermalright nickel plate the base. Was it to match the overall color and design of the heatsinks? Increase effective contact between the heatsink and the cpu? Help keep the heatsink together? There have not been any posts in the Overclockers forum of the heatsinks falling apart after being lapped.

I have not checked my XP-90 for flatness yet, but right out of the box it did have some deep scratches on it in the middle of the base. IMO, the easiest and cheapest method to check flatness is the one used by Galvanized Yankee. Place a straight machinist?s rule on the heatsink base. If the rule rocks or you can see light under it near the edges of the heatsink then it?s convex (higher in the middle). If you can see light under it in the middle then it?s concave. Another method suggested by someone over at Overclockers is to place a small dab of heatsink compound on the heatsink base, place it on a flat piece of glass, gently apply a small amount of downward pressure on it, and then check the pattern of the heatsink paste on the bottom side of the glass. If there is little or no spread of the heatsink paste then your heatsink is probably concave. If the heatsink is convex you may be able to easily rock it from side to side.

If you check your XP-90 or XP-120 and find it's not flat and want to lap it here's the best lapping instructions I have found and the kits prices are reasonable.
EasyPCKits
Lapping Instructions
 

CraKaJaX

Lifer
Dec 26, 2004
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I'm idling @ 33c right now with a XP-120 /w a U1A on it. No complaints here.
 

bay

Senior member
Aug 9, 2004
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Originally posted by: CraKaJaX
I'm idling @ 33c right now with a XP-120 /w a U1A on it. No complaints here.
how does this help the op?

from what i have heard and seen with the lapping, it's kinda hit or miss. If you're willing to take on the risks, i say go for it. otherwise jabtech is still selling them for like 23 a pop
 

BonzaiDuck

Lifer
Jun 30, 2004
16,447
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ThermalRight responded to my e-mail question urging "not to lap the heat-sink base of the SI-120." However the nickel-plating helps or hinders the thermal resistance of the heatsink -- it may behave differently in conjunction with the copper, or its effect is quite negligible.

Without lapping, but with a "rice-grain" of AS5, my P4 3.2E idles at room temperature plus 19F and at load it is idle temperature plus 10F. This is incredible, because the load temperatures are those I have with a Northwood 3.0C processor in a well-ventilated, well-ducted case. The case for the 3.2E is currently "open," but has no exhaust or intake fans other than the slow-running PSU fan. Exhaust air is being partially recycled into the CPU fan.

I expect the idle temperatures and motherboard temparatures to drop considerably when the case has been "completed," so to speak . . . this might mean the load temperatures will also drop . . . But at room temperature of 80F, idle value around 99F or 38C, and load temperature of 109F or less than 45C . . . . it should be even better with good airflow.
 

CraKaJaX

Lifer
Dec 26, 2004
11,905
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Originally posted by: bay
Originally posted by: CraKaJaX
I'm idling @ 33c right now with a XP-120 /w a U1A on it. No complaints here.
how does this help the op?

from what i have heard and seen with the lapping, it's kinda hit or miss. If you're willing to take on the risks, i say go for it. otherwise jabtech is still selling them for like 23 a pop


it helps because obviously they aren't all "lapping." mine is doing it's job, and i'm not complaining.
 

imported_i2k

Member
Sep 11, 2005
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Mine also idles at around 35/36.. not lapped.. on an apparently 'hot' model of CPU..
HTH sway your decision :)
 

JEDIYoda

Lifer
Jul 13, 2005
33,986
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Mine idles at 27c.......without lapping!!

Let me say....sure its a given some heatsinks need to be lapped....

Yet...if you do lapp the nickel off the copper you will also void your warranty!!

Also most all CPU heatsinks do NOT need to be lapped!!

Most problems with heatsinks are user errors....

such as installation issues...

not using enough or too much thermal compound....

not being careful and getting a hair or something else under the heatsinks base before installing....

The bottom libe is you don`t just lapp something becuase.....

You lapp to correct a obvious issue....

Then Finally.......
This is another of my pet peeves...

People you need to understand that becuase some of us are getting temps in the low 30`s and high 20`s.....
That doens`t necessarily mean that you will.....
Air cooling is just that....
There are other factors that can play into AIR COOLING...

as in ambient outside temperatures outside your case.......

Do you have proper air flow inside your case....

Also when I had the Zalman 9500 installed and was pulling a 27c idle that was with the zalman thermal compound that came with the heatsink....

AS5 is an excellent compound but it was NOT designeed to cure your heatsink issues....

Have a nice day!! :)
 

JEDIYoda

Lifer
Jul 13, 2005
33,986
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I used as5 on this install of the XP120....
I have been a spreader for a long time...

I used the grain of rice method this time.....

So far no issues!!

Remember that some grains need to be larger than otheres based on the size of the CPU!!
 

GalvanizedYankee

Diamond Member
Oct 27, 2003
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OP, I am of the opinion that the base is nickel plated to give it a tough, non-porus surface.
This would keep the copper base from getting a skin of oxidation, while awaiting purchase.
That could be a year. Plus the tough nickel would permit rougher handeling that virgin
copper. This is why the passive heatsinks are anodized to an industial thickness, they
can be tossed around and still look as new. Anodizing presents a skin of glass to the chip,
is this good for heat transfer?

To properly check surface contact the old school guys use Prussian Blue, look it up.

Oxidation is the metals way of protecting itself and is not known for good heat transfer.
Anodizing is a very fast form of oxidation, the skin left is the same, just very even and
will accept color.
Nickel oxidizes very slowly in what is considered*normal*conditions.

The lapping intructions you linked are vg but using 1/4 sheet wet or dry on thin glass
is something i wouldn't do.

I kind of regret starting that lapping thread for all the FUD it started.


Galvanized
 

JBDan

Platinum Member
Dec 7, 2004
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Originally posted by: i2k
Will spreading vs 'grain' of rice method cause any detrimental effects?

Nope ;) and your temps will be relatively the same. AS5 doesn't favor spreading very well so peeps just find it easier to dab a little, attach HS and let it fly.
 

imported_i2k

Member
Sep 11, 2005
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gotchya. thanks for your response.. i did it the credit card way.. thin layer.. after reading the AS5 site.. seems for my cpu i should have riced it. Ah well it works. i aint messing with it now.
 

MadScientist

Platinum Member
Jul 15, 2001
2,183
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Originally posted by: GalvanizedYankee
I kind of regret starting that lapping thread for all the FUD it started.

Galvanized

No FUD at all GY, just a good exchange of ideas, experiences, and opinions.

Originally posted by: GalvanizedYankee
OP, I am of the opinion that the base is nickel plated to give it a tough, non-porus surface.
This would keep the copper base from getting a skin of oxidation, while awaiting purchase.
Galvanized
The Thermalright XP-90C is their ALL copper model with no nickel plating on the base. Reviews I have read of the XP-90C versus the XP-90 found that the XP-90C yielded temps only a few degrees cooler than the XP-90 and is not worth the large difference in price.
 

GalvanizedYankee

Diamond Member
Oct 27, 2003
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Originally posted by: MadScientist
Originally posted by: GalvanizedYankee
I kind of regret starting that lapping thread for all the FUD it started.

Galvanized

No FUD at all GY, just a good exchange of ideas, experiences, and opinions.

Originally posted by: GalvanizedYankee
OP, I am of the opinion that the base is nickel plated to give it a tough, non-porus surface.
This would keep the copper base from getting a skin of oxidation, while awaiting purchase.
Galvanized
The Thermalright XP-90C is their ALL copper model with no nickel plating on the base.



I have never seen a new XP-90C. Allthough i have seen HSFs with a skin of plastic on the
base for protection. I'm still oposed to buffing after lapping with anything but the paste
that will be used for mounting.
As far as nickel plating goes, it just might be marketing bling. Children do like shiney
toys :-D Like LED fans in PSUs, etc.


Galvanized
 

GalvanizedYankee

Diamond Member
Oct 27, 2003
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Originally posted by: BonzaiDuck
ThermalRight responded to my e-mail question urging "not to lap the heat-sink base of the SI-120." However the nickel-plating helps or hinders the thermal resistance of the heatsink -- it may behave differently in conjunction with the copper, or its effect is quite negligible.

Without lapping, but with a "rice-grain" of AS5, my P4 3.2E idles at room temperature plus 19F and at load it is idle temperature plus 10F. This is incredible, because the load temperatures are those I have with a Northwood 3.0C processor in a well-ventilated, well-ducted case. The case for the 3.2E is currently "open," but has no exhaust or intake fans other than the slow-running PSU fan. Exhaust air is being partially recycled into the CPU fan.

I expect the idle temperatures and motherboard temparatures to drop considerably when the case has been "completed," so to speak . . . this might mean the load temperatures will also drop . . . But at room temperature of 80F, idle value around 99F or 38C, and load temperature of 109F or less than 45C . . . . it should be even better with good airflow.



I just happened to be reading a review of the SI-120 today.
The reason it is nickel plated is to facilitate soldering of the dissimilar componets to
eachother. This is a is common practice, now that i recall. After soldering(with what IDK)
it probably gets another strike of nickel for apperance.
Two thin strikes of nickel would be about 0.0004" and most likely presenting very little
thermal resistance.
Now if the base and or chip are not flat, that is another story.

For a very detailed explanation of plating techniques and the reasons for any of many
plating processes, go to Caswell.com. I have used thier cadnium plating at home for the
replating of fasteners used in the restoration of old M/Cs. It's a cad look-alike.
He has been in business a good many years. His explainations are in layman's terms.


Galvanized
 

MadScientist

Platinum Member
Jul 15, 2001
2,183
63
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Thermalright finally got back to me on why they nickel plate the XP-90 and XP-120. Their response was "for aesthetics only". They also mentioned that the heatsink's performance with and without the plating was negligible.
 

JEDIYoda

Lifer
Jul 13, 2005
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GalvanizedYankee says-- ThermalRight responded to my e-mail question urging "not to lap the heat-sink base of the SI-120."

MadScientist says--Thermalright finally got back to me on why they nickel plate the XP-90 and XP-120. Their response was "for aesthetics only". They also mentioned that the heatsink's performance with and without the plating was negligible.

ok...