- Jun 30, 2004
- 15,725
- 1,455
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Let me visually introduce the item of my multiple, previous thread obsessions.
"Garage" forum -- meet Super-Duper-Trooper -- my 1995 Blue Pearl Metallic LS SUV. [For anyone clueless about the model -- the Trooper was an SUV of three generations introduced by ISUZU in the 1980s. Mine is second-generation -- 1992 to 1997. ISUZU terminated passenger-car production after 2002. I have yet to find a part that isn't still available as either OEM, aftermarket or "re-man".]
There is only one drawback for this orphaned vehicle. There are no ISUZU dealerships to service them, unless you want to try their truck dealership. It is imperative to find an independent mechanic and shop you can trust, for the heavy-lifting and repairs you don't want to do yourself.
With two or three coats of hybrid ceramic wax, I didn't take time to clean off the dust and run the orbital polisher for these pictures. Next time -- knock your socks off!
I added the grill-guard/bull-bars in February, 2019 -- last year. I'd always wanted them, if only for the appearance and to assure that "I win" in any future fender-bender. I'd originally purchased the 4WD SUV to go four-wheelin' in wild-life refuges, tour Barker Ranch in Goler Wash where Charlie Manson was arrested, and other assorted dirt-road excursions and hiking expeditions. The grill-guard was about $650 back in 2004 when I was window-shopping -- $450 last year. An outfit named Calmini in Bakersfield manufactures grill-guards for a lot of more modern vehicles. This one, they had as leftover stock and I stumbled across it by accident.
The RIGID fog-lights were installed in February. I think I did a neat job with the wiring. I explained that in a now-dated thread.
The sunlight today doesn't help displaying the chrome wheels, which I try to keep clean and polished.
I put in some effort a year ago to clean up the engine compartment. I was hoping that the Mechanic From Hell (another thread) would take note and give special attention to his assignment. Instead, he seemed to take it as an excuse to screw up a lot of things that I had to correct last summer.
Cracked and damaged rear tail-light assemblies have all been replaced as of last year. Hard-to-find items! I stumbled across these metal guards to more or less match the front grill guard -- for about $25.
THE FINAL WORD: MY MP3-PLAYER IN-DASH INSTALLATION PROJECT
Apparently, the automotive accessory industry doesn't make a rectangular MP3 player to augment an old car's OEM audio. They want you to buy a $400 Kenwood or Pioneer instead, providing digital radio, MP3 and Bluetooth. Instead, they make these MP3 devices to plug into a vehicle's cigar-lighter, which I think is kloodgy and stupid. You want a cigar-lighter available so you can have those nicotine vitamins and nourishing tar vapors. Or maybe you may need it to hook up an electric tire pump.
I finally settled on the [Amazon] "BT06" MP3 player (with Bluetooth) for its shape and features. These things are all made in China. But an MP3 player is a simple device and hard to screw up.
Asking about using a Dremel for doing this project with LEXAN in an earlier thread, I chose to use Poplar "hobby-board" instead to make the face-plate for my MP3 player. I was able to do just as well with the Dremel and my Dremel drill-press workstation.
The player I chose was a best-fit for a rectangular shelf or box under the Trooper's OEM receiver. [Next picture]. To avoid removing the whole center console to extract the box and work with it separately on my table, I was able to drill the 1 1/6in diameter hole with a key-hole saw drill-bit.
I wasn't sure what was behind that box! The heater-core is back there somewhere, and I didn't want to drill through something like my car's ECM, or damage any wires. So I drilled a small 1/4" hole, and probed through it carefully with a wooden chop-stick.
In order to make the BT06 MP3 player fit in the box without protruding from the front, this hole was necessary to fit the female plug from a cigar-lighter splitter. I only used a 1"-dia hole saw, so I had to use my Dremel extension and a small cutting bit to enlarge it:
I was actually worried that a single 1/4" thick panel of Poplar wouldn't be strong enough, although I was subsequently able to see that it would. But I laminated two blanks of the Poplar so that the panel is 1/2" thick. Since everything would be an interference fit or precise fit, the extra thickness also gave some advantage:
I was actually planning to make a more elegant and sturdy tray or box from foam-art-board or "foam-core". Instead, a block made with four foam rectangles served to secure the rear-end of the player and the female-cigar-lighter connection to it. I made a point of marking and cutting my materials with precision, hoping that everything would fit so snugly that I wouldn't need any screws or additional surfaces to secure the assembly.
Continued, due to the 10-picture limit . . .
"Garage" forum -- meet Super-Duper-Trooper -- my 1995 Blue Pearl Metallic LS SUV. [For anyone clueless about the model -- the Trooper was an SUV of three generations introduced by ISUZU in the 1980s. Mine is second-generation -- 1992 to 1997. ISUZU terminated passenger-car production after 2002. I have yet to find a part that isn't still available as either OEM, aftermarket or "re-man".]
There is only one drawback for this orphaned vehicle. There are no ISUZU dealerships to service them, unless you want to try their truck dealership. It is imperative to find an independent mechanic and shop you can trust, for the heavy-lifting and repairs you don't want to do yourself.
With two or three coats of hybrid ceramic wax, I didn't take time to clean off the dust and run the orbital polisher for these pictures. Next time -- knock your socks off!
I added the grill-guard/bull-bars in February, 2019 -- last year. I'd always wanted them, if only for the appearance and to assure that "I win" in any future fender-bender. I'd originally purchased the 4WD SUV to go four-wheelin' in wild-life refuges, tour Barker Ranch in Goler Wash where Charlie Manson was arrested, and other assorted dirt-road excursions and hiking expeditions. The grill-guard was about $650 back in 2004 when I was window-shopping -- $450 last year. An outfit named Calmini in Bakersfield manufactures grill-guards for a lot of more modern vehicles. This one, they had as leftover stock and I stumbled across it by accident.
The RIGID fog-lights were installed in February. I think I did a neat job with the wiring. I explained that in a now-dated thread.
The sunlight today doesn't help displaying the chrome wheels, which I try to keep clean and polished.
I put in some effort a year ago to clean up the engine compartment. I was hoping that the Mechanic From Hell (another thread) would take note and give special attention to his assignment. Instead, he seemed to take it as an excuse to screw up a lot of things that I had to correct last summer.
Cracked and damaged rear tail-light assemblies have all been replaced as of last year. Hard-to-find items! I stumbled across these metal guards to more or less match the front grill guard -- for about $25.
THE FINAL WORD: MY MP3-PLAYER IN-DASH INSTALLATION PROJECT
Apparently, the automotive accessory industry doesn't make a rectangular MP3 player to augment an old car's OEM audio. They want you to buy a $400 Kenwood or Pioneer instead, providing digital radio, MP3 and Bluetooth. Instead, they make these MP3 devices to plug into a vehicle's cigar-lighter, which I think is kloodgy and stupid. You want a cigar-lighter available so you can have those nicotine vitamins and nourishing tar vapors. Or maybe you may need it to hook up an electric tire pump.
I finally settled on the [Amazon] "BT06" MP3 player (with Bluetooth) for its shape and features. These things are all made in China. But an MP3 player is a simple device and hard to screw up.
Asking about using a Dremel for doing this project with LEXAN in an earlier thread, I chose to use Poplar "hobby-board" instead to make the face-plate for my MP3 player. I was able to do just as well with the Dremel and my Dremel drill-press workstation.
The player I chose was a best-fit for a rectangular shelf or box under the Trooper's OEM receiver. [Next picture]. To avoid removing the whole center console to extract the box and work with it separately on my table, I was able to drill the 1 1/6in diameter hole with a key-hole saw drill-bit.
I wasn't sure what was behind that box! The heater-core is back there somewhere, and I didn't want to drill through something like my car's ECM, or damage any wires. So I drilled a small 1/4" hole, and probed through it carefully with a wooden chop-stick.
In order to make the BT06 MP3 player fit in the box without protruding from the front, this hole was necessary to fit the female plug from a cigar-lighter splitter. I only used a 1"-dia hole saw, so I had to use my Dremel extension and a small cutting bit to enlarge it:
I was actually worried that a single 1/4" thick panel of Poplar wouldn't be strong enough, although I was subsequently able to see that it would. But I laminated two blanks of the Poplar so that the panel is 1/2" thick. Since everything would be an interference fit or precise fit, the extra thickness also gave some advantage:
I was actually planning to make a more elegant and sturdy tray or box from foam-art-board or "foam-core". Instead, a block made with four foam rectangles served to secure the rear-end of the player and the female-cigar-lighter connection to it. I made a point of marking and cutting my materials with precision, hoping that everything would fit so snugly that I wouldn't need any screws or additional surfaces to secure the assembly.
Continued, due to the 10-picture limit . . .
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