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Quiet my HVAC?

My HVAC is in a utility closet in my condo. It's huge and loud and only 3.5 years old so replacing it is out of the question. But it is loud. It's the fan that's loud. I have been in other units with even bigger HVAC's that are quieter. Obviously when the heat is on, it's a bit louder vs just the fan on, but it's mostly the fan noise I'm concerned about.

I have nailed a thick styrofoam board with a laminated sheet on the back of the vented doors, with a cutout where the air intake is. All the noise comes from the air intake. I have googled this but have not seen a solution that seems to fit this scenario. I change the filters regularly, and use high quality ones.

What can I do to quiet the fan? It's only bothersome when watching TV. I don't mind putting the TV louder, but my downstairs neighbors might when it's 1am.

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put the vent on the side of the box, keep the air hole not in line with the vent.
So that whole bottom area is just an empty space to suck air from. The vent can go on the side.

So basically hire an HVAC guy to cut the new one, and seal up the old one.
 
You've got an hvac unit inside a closet bro....there ain't much you can do for noise reduction. I can tell you do not block any of the vents on the unit or the louvered bi fold door that gives access to the unit. Leaving those unblocked is very important as it allows proper ventilation. Another way to put it is it allows your hvac system to breath properly.

The reason you have googled this and not found an appropriate answer is because what you want to do is well outside of any manufactures spec for an hvac system located were you have it.
 
Maybe buy sound panels for infront of those cheap doors.

Also make sure the metal isn't flexing and bending during operation.
 
Is it possible to adjust the fan speed on these units?
No it is not. Depending on the unit the fan speed is self regulated by the mainboard in side the system. IE one stage, two stage, three stage ect.
 
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So that whole bottom area is just an empty space to suck air from. The vent can go on the side.

So basically hire an HVAC guy to cut the new one, and seal up the old one.

yes. but just do it. cut hole, move vent, put cut piece over old hole, seal with aluminum duct tape or caulk or something. a few small screws. you can also get egg crate foam and line the inside of the box on the bottom. though, it can get dirty in there. agree, don't block too much airflow. you wont be able to store much stuff on the floor of the closet, but it should be quieter because the noise coming out of the vent will have to turn a corner.

google sound maze for air duct
 
Crazy you can't adjust the fan speed. I'm pretty sure a unit of this size can cool a place a lot bigger than mine, so lowering the fan strength would still let it cool or heat fast enough. Oh well.
 
My brother has two units similar to that one (one upstairs, one downstairs). Both of his are smaller than yours, but each of his units actually have two vent grilles at the bottom.

Both of his are enclosed in closets too (tighter closets than yours, actually), but the vent grilles are mounted on the outside walls at the bottom and he has a cut down interior closet door (not a louvered door) above one of the grilles closing off access to the unit itself.
 
i was also thinking, that is not a huge flow area for that size unit. most people never do the calcs. you may make a quieter by just adding another vent to the bottom box on the side. flow restriction can create noise. it may also make it more effecient and cool and heat the home better.

we had a 70s split level and added an extra return air vent on the furnace in the lower level, it made a world of difference. temperature was much more consistent across the house and it ran less.
 
That is an oddball setup. In a closet and no return ducting at all? Yeah I don't know if there is much that can be done. You may be able to reduce the speed of the blower motor, this can change the entire heating/cooling profile of the unit though. I would probably get an hvac tech to help with that just to make sure you won't cause issues. For A/C mode you probably have no choice but to run it at full speed as you don't want the coils to freeze up.

I would try to find a way to redirect the return vent to the basement, that may help a little bit. Provided there is an air route to the upstairs. Ex: if the basement has a door to go down, make sure that door has louvers, or that there is a vent somewhere else in the floor. you don't want to be sucking air from one closed space (basement) and trying to put air in another (upstairs) but if they are open to each other then it's ok. Once that is setup, and add padding to the entire closet. Make sure it's something fire rated just to be safe. Roxul insulation might work, provided you do in fact redirect the return somewhere else. That stuff can create dust so you would not want to leave the return in there. Filter would probably take care of that though...

If you do end up finding a way to redirect the return out of that room, you could also replace the closet door with an outside door. They block sound pretty decently.

Also it looks like there is only one PVC pipe unless it's off the side and just not seen. If yes, consider locating where the combustion intake is, and add another pipe going outside. Not having both kind of breaks the efficiency rating because it's using indoor air (that you are paying to heat) for combustion then sending it outside. That won't help much for sound though.

Another thing that may help, although pretty hard at this point, would be to jack the furnace up and lay it on some kind of rubber matting. Normally furnaces are in the basement sitting on concrete and not on an upstairs floor so I imagine the various vibrations of it are resonating throughout the whole floor. The gas line, duct work etc should have a little bit of play in it to let you do that, but I'd maybe do it as last resort. Basically do all the other fixes first and see if those are good enough.

Edit: Looking at it again I just realized that bottom part actually IS ductwork. What is immediately under it? You could cut a hole in the floor and then go to the basement that way. Just don't cut the joists, it's ok if they are in the middle of the air path, return vents are sometimes even built right between joists so you could even cut the hole, then cut a hole elsewhere in the basement between the same joists to take the air from there if you don't want to have the vent in that location, or can't.
 
If it is only 3 1/2 years old, you might get a consult from an independent Rheem HVAC technician (somebody different than the one who installed it, as the original installer will never admit to a mistake or to cutting corners on an install to make extra money) just to see if something is not set up right. Looking at it, I agree with @herm0016 that there might not be sufficient air flow.

It is also possible the fan motor could be defective, or that it was incorrectly configured by the original installer for the square footage you are heating and cooling (many times, the fan speeds can actually be adjusted, but doing so requires opening up the HVAC unit and physically moving the fan motor wires to different terminals).
 
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