I'm running SP6a on some machines and SP5 on others. I'm having the problem on a HP DesignJet 455CA, HP DeskJet 1220, HP LJ 5si, and HP LJ 8000N. It seems to be regardless of specific hardware of specific NT installation (I have the same problem on Dells w/ NT and HPs with NT). I was on the phone with HP for 3 hours and they came up empty handed (they wanted to find something to do with the Jet Direct cards in the printers or the printers themselves or the workstation hardware that was causing the problem). As far as I'm concerned though, the problem is obvious. It has something to do with how NT processes these files as it plots them. I have a 2MB .pdf file of a USGS topo map that swells to 261MB within the NT spooler when I plot it at 24x36". Any .pdf file consisting of a raster image (usually a b/w aerial photo or a USGS topo) has this same problem. I also get the same problem when printing aerials or topos within ESRI ArcView GIS or AutoCAD 2000 or R14 so it's not just Adobe Acrobat. Any ideas?