Need a new orbital hand sander, suggestions??

Silenus

Senior member
Mar 11, 2008
358
1
81
My wife and I want to buy a sander for around the house projects. Small things that need refinishing or whatnot. I will consider either 1/4 sheet or round. What are your preferences?

I need suggestions on what positive features to look for and what brands. I have always had soft spot for DeWalt myself, this primarily because I have an ancient cordless drill that I continue to be impressed with as it is still a power house to this day. I am by no means set on DeWalt though. I will consider any other quality options.

Primary concerns for me are:
1) Good solid quality/reliability. I cannot abide "cheap" tools.
2) A sander that helps isolate vibration from your hand as much as possible will be a big feature.

All else is on the table.
 

olds

Elite Member
Mar 3, 2000
50,124
779
126
I've never used an orbital on wood. So I have a question:
Wouldn't it scratch the grain when used on wood?
 

pelov

Diamond Member
Dec 6, 2011
3,510
6
0
I've never used an orbital on wood. So I have a question:
Wouldn't it scratch the grain when used on wood?

You'll do more noticeable damage going against the grain with your typical belt sander.

Buy whatever orbital sander you want :p I've got a good DeWalt one that's lasted 8 years of heavy usage.

03-orbital-sander.jpg


looks a lot like that.

I had a quarter sheet rectangular one that was fantastic (an old Makita) but they used a foam between the bottom plate and the plastic that's attached to the motor. Though it still runs, the foam wore to pieces and fell out and because you can't sand it evenly (the lack of foam in areas created depressions) I had to retire it. If you do get a non-orbital one then make sure it doesn't have the same issue.

I've bought a couple DeWalts, and though they do okay, the dust collecting bag tears easily because of how they do the stitching. Assuming that's not a big issue for you then you needn't worry. But if you're doing heavy sanding then take a look at how the bag is attached to the exhaust.
 

highland145

Lifer
Oct 12, 2009
43,973
6,338
136
So, the orbital will go against the grain and cause damage?
Heh, it's orbital so always against the grain.

I've got a ryobi. It works and leaves noticeable scratches with 220 on oak. Gotta hand sand last.

Edit: Vibrates a lot.
 

WackyDan

Diamond Member
Jan 26, 2004
4,794
68
91
I've never used an orbital on wood. So I have a question:
Wouldn't it scratch the grain when used on wood?

No. I use both rotary round pad sanders and orbital 1/4 sheet. Each has their pro's and cons... the round disc sanders are more aggressive with material removal.

"damage" to the the grain is exactly what you are trying to do... You work from 80 to 120 to 180/220 to 320 grit... You don't skip. You end up in the higher grits and you don't get any swirling/sanding marks... You also let the weight of the sander do the work, and change the paper/discs when they need it...

If you press down on the sander, even with a fine grit - you'll leave marks... which will stick out especially if you are staining or dyeing the wood.
 

herm0016

Diamond Member
Feb 26, 2005
8,516
1,128
126
No. I use both rotary round pad sanders and orbital 1/4 sheet. Each has their pro's and cons... the round disc sanders are more aggressive with material removal.

"damage" to the the grain is exactly what you are trying to do... You work from 80 to 120 to 180/220 to 320 grit... You don't skip. You end up in the higher grits and you don't get any swirling/sanding marks... You also let the weight of the sander do the work, and change the paper/discs when they need it...

If you press down on the sander, even with a fine grit - you'll leave marks... which will stick out especially if you are staining or dyeing the wood.

and don't go too low on your grit if you are staining or dyeing, it will become burnished and be splotchy when you apply the stain. usually go to 220 for my first coat of stain, then 220 again, or one step up for my next coat.

i have rigid circular saw, mini-router, angle grinder, and cordless drill/reciprocating saw and have been super happy with all of them.
 

sdifox

No Lifer
Sep 30, 2005
100,481
17,952
126
I am not sure there is much diff between a higher quality random orbit vs the run of the mill ones. Just buy the good velcro sandpaper
 

NutBucket

Lifer
Aug 30, 2000
27,152
635
126
I am not sure there is much diff between a higher quality random orbit vs the run of the mill ones. Just buy the good velcro sandpaper
I thought the same thing until I got my hands on a Festool shopvac and cordless drill at work. Holy crap, they really do work as advertised. The vacuum is quiet as heck with tons of suction and excellent filtration (works great on fiberglass dust). The drill is unlike anything I've used prior. The brushless motor is no gimmick and the electronic "clutch" works perfectly and precisely. Very impressive tools those Germans make!
 

sdifox

No Lifer
Sep 30, 2005
100,481
17,952
126
I thought the same thing until I got my hands on a Festool shopvac and cordless drill at work. Holy crap, they really do work as advertised. The vacuum is quiet as heck with tons of suction and excellent filtration (works great on fiberglass dust). The drill is unlike anything I've used prior. The brushless motor is no gimmick and the electronic "clutch" works perfectly and precisely. Very impressive tools those Germans make!

sure, for those things I can see a difference. Random Orbit Sander is pretty low on the tool totem pole though.
 

Humpy

Diamond Member
Mar 3, 2011
4,464
596
126
sure, for those things I can see a difference. Random Orbit Sander is pretty low on the tool totem pole though.

Dust collection that actually works makes a huge difference and is easily worth the premium if the tool is used to make money.
 

herm0016

Diamond Member
Feb 26, 2005
8,516
1,128
126
fein > festool

the fein stuff is amazing too, but i doubt the op needed a $500 sander.