I would think that the AC in the wire is much more likely to kill a kid chewing on the wire than whatever trace amounts of lead he might pick up from the plastic, and thats something you can't avoid. As for talking with your dollar, i'd say that you've tried but now it's time to drop the idealism. I've never heard of anyone, child or otherwise, getting lead poising from the wires in christmas lights. If you get everyone you know to never spend a penny on lights with the coating again, it won't make a difference, sorry. And it shouldn't. The manufacturer obviously has some fire-safty code that it must comply with, and using lead in the manufacturing process is almost certainly the cheapest way of doing this, and since there is absolutely no proof, or even evidence as far as i know, of a health hazard, why shouldn't they use lead? I'm not even out of HS and have been crawling though fiberglass insulation to run wires, etc. more times than i care to remember, as well as de-sheathing an entire house with my father (also very healthy, and he tells sories about playing with the mercury from thermometers, and chassing the mosquito fogger trucks on his bike when he was a kid) of asbestos shingles, i've even accidentaly knocked the valve off the top of an old tank of freon. No cancer or other problems, i'm as healthy as i could hope to be. I say this because, while caution is certainly necessary, I believe that the real risks invovled with many of these materials are really blown out of proportion. Bottom line, making sure your child doesn't chew on the lights is an easier, cheaper and far more effective way of keeping him/her safe than making the lights safe to chew will ever be.