How hard is it crimp and put jacks on CAT5 cable?

LakerGod

Platinum Member
May 19, 2001
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I'm tired of waiting for a friend to come do it...i'm thinking about going to Frys to buy a crimper and jacks and do it myself. Anybody have any good tips?
 

Viper GTS

Lifer
Oct 13, 1999
38,107
433
136
Not bad.

Tip #1: Don't use the stripping tool on the crimper. Use the cutting tool to cut off about 1" of housing, then clip it down to length once you have the wires arranged properly. The stripper tends to nick the cables, & cuts them way too short to organize unless you have fingers the size of toothpicks.

Remember...

White Orange
Orange
White Green
Blue
White Blue
Green
White Brown
Brown

Left to right, clips facing up.

Viper GTS
 

bmacd

Lifer
Jan 15, 2001
10,869
1
0
i messed up about three connectors before i got it down. The hardest part is making sure you have the correct wire-order. They tend to slip out when you're feeding it in the connector.

-=bmacd=-
 

pac1085

Diamond Member
Jun 27, 2000
3,456
0
76
Its not very hard to make them. It just gets very frustrating at times. Oh, and retail stores tend to rape you on the price of crimpers.
 

XMan

Lifer
Oct 9, 1999
12,513
49
91
The hardest part is keeping the wires straight and flat as you put the plug on, I like to use a pair of small needle nose pliers to hold them.
 

ChefJoe

Platinum Member
Jan 5, 2002
2,506
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not bad, just use a few end connectors and practice once or twice with a diagram in front of you (to get the twist right, know the colors). Once you know you've done it right you can clip off the end and use it (with the color coded wires) as a cheat sheet and throw it in your kit.

PS: Both ends are exactly the same wiring pattern, not mirror images.
 

Turin39789

Lifer
Nov 21, 2000
12,218
8
81
damn you and your white orange BS
its

Orange Stripe
Orange
Green Stripe
Blue
Blue Stripe
Green
Brown Stripe
Brown


tried to read yours and it screwed up the mantra I had in my head
bah
 

HappyPuppy

Lifer
Apr 5, 2001
16,997
2
71
You can get crimpers pretty cheap at Home Depot. You might be able to get the terminals and cable there too.
 

Geekbabe

Moderator Emeritus<br>Elite Member
Oct 16, 1999
32,229
2,539
126
www.theshoppinqueen.com
I have really small hands and my crimpers are really hard for me to use, lol, it doesn't look real professional to have to stand on your crimpers in a client's office :)

Can anybody recommend good crimpers for small handed people ?
 

Evadman

Administrator Emeritus<br>Elite Member
Feb 18, 2001
30,990
5
81
It is easy. Remember it like this.

Start with a white stripe, then alternate. Split the green.

If you do it a few times, the orange being first and brown being last will stick in your head.
 

ScottMac

Moderator<br>Networking<br>Elite member
Mar 19, 2001
5,471
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Viper: The order you specified is correct (568A), but it should be "clips down" (open end facing you).

FWIW

Scott
 

lowtech1

Diamond Member
Mar 9, 2000
4,644
1
0

Any suggestions for types of crimpers, strippers, cutters, connectors?
Don't get a cheap crimper because it is a pain the a$$ trying to dislodge the jack after you have crimped it.
 

LakerGod

Platinum Member
May 19, 2001
2,477
0
0
I really suck at this. I have trouble untwisting the wires and putting them in order, trouble putting them in the stupid jack, and i can't crimp to save my life. None of the crimp-jobs i've done have been able to fit the cable into an ethernet port. :(:eek:
 

LakerGod

Platinum Member
May 19, 2001
2,477
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I have a quick question. I finally crimped both ends of a cable, and i used my own computer as a test. It might be just me, but it seems a very tad slower than with my regular pre-crimped cable. Is this just me, or does how you crimp the cable affect speed? Thanks again.
 

joeryu

Golden Member
Sep 14, 2000
1,678
0
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Originally posted by: LakerGod
I have a quick question. I finally crimped both ends of a cable, and i used my own computer as a test. It might be just me, but it seems a very tad slower than with my regular pre-crimped cable. Is this just me, or does how you crimp the cable affect speed? Thanks again.

i think its the "placebo effect" taking place here...i doubt anyone can "notice" a diff in speed of 2 cat5 cables...
 

Mday

Lifer
Oct 14, 1999
18,647
1
81
buy more connectors than you need since this is your first time. it's not hard at all.

i recommend getting stuff online.

i used to have a page, but it's gone.
 

ScottMac

Moderator<br>Networking<br>Elite member
Mar 19, 2001
5,471
2
0
Chances are you flubbed the crimp job. If the cable is out-of-spec, it won't perform at high speed. It's the main symptom for a bad cable (works well @ 10, sucks at 100).

It's really not that hard. Try it like this:

Strip about 2" or so of jacket, you'll be cutting it down to ~1/2" or less later, but the extra "tail" makes it easy to organize the wires.

Start with the orange pair, untwist it back to just before the jacket, smooth all the kinks & wrinkles out of each wire, and put the white-orange, then the orange between your left thumb & forefinger. The jacket of the cable should be just touching the bottom of your index finger.

Repeat for the other pairs. When you're done, the pair-order should be orange-white, orange, green-white, BLUE, blue-white, green, white-brown, brown - left-to-right, with the ends up.

Keep holding the wires - pull/stretch & flatten the collection of wires until they look like a colored ribbon - no gaps,

Using diagonal cutters or scissors, whatever, trim off the excess tail just above your index finger - the goal here is to have ~1/2 inch (~1 cm) of flat colored wires exposed. any more than that, and the cable is out of spec.

Pick up the connector with your right hand, clip down.

Insert the loom of flat wires into the end of the connector. After about ~1/8 inch, the wires will engage the channels of the connector. With a little downward pressure (against the floor of the connector) advance the wires into the connector. THE ENDS OF THE WIRES MUST BE VISIBLE AT THE END OF THE CONNECTOR - also referred to as "Eight shiney copper dots"." Once the wires are mostly inside the connector, you can grap and push from the jacket.

The jacket of the cable must be advanced into the connector until it is well under the dimple in the top of the connector. The wires are going to retract a bit back into the jacket, you'll have to hold tight while pushing with the jacket.

Put the connector into the crimper and crimp.

When you're done, you should still see eight shiney copper dots at the end of the connector, the jacket should be captured by the strain-relief of the connector, and all of the contacts should be flat across the top of the connector.

A few more things, FWIW:

If your connectors came with little plastic insters, you must use them, or the crimp will never work (these come with nearly all CAT5e certified connectors).

The wires can have a MAXIMUM of 1/2" untwisted (any pair).

The cable can have a MAXIMUM of 1/2" of wire exposure (out of the jacket, including the part exposed inside the connector)

Solid conductor cables are easier to terminate, but suck as jumpers, since they break easily after manipulation.

Stranded conductor cable are a PITA to terminate, buy a jumper instead, you'll be way ahead of the game.

If your connectors aren't labled as "Cat 5" (or 5e, 6) then they aren't made for data, they're made for phone (voice / analog), and will add to the probability of a sub-optimal cable.

ALL THE RULES must be followed (pair-order, exposure, strain relief, etc) or your cable is going to suck.

With rare exception, there'll be posts following this with " I just put the wires in and it works just fine" or "color order doesn't matter" or statements that most of this stuff doesn't matter - these people should be ignored, since they haven't got a clue about cabling systems. It DOES matter. Do it right, follow the rules.

If you can't / won't follow the rules, just buy the jumpers or hire someone to terminate the jacks - or suffer with glitchy / flakey network, poor performance, and be held to ridicule ...

Good Luck

Scott


 

pac1085

Diamond Member
Jun 27, 2000
3,456
0
76
I would like to know:

How do large scale networking projects get all the patch cables etc crimped? That must take FOREVER!
 

BD231

Lifer
Feb 26, 2001
10,568
138
106
Originally posted by: Vortex
I would like to know:

How do large scale networking projects get all the patch cables etc crimped? That must take FOREVER!

Kinna dose take forever :(, but the tool's make it pretty easy and quick to make a patch cable. I took a Cisco networking class in highschool and one of our project's was to route internet to 36 computers in the class from the office where the main server was. It took about 8 hours of class time for 13 students, we had to make cables and everything, well they did anyway. I'm no good at making those cables because I'm color blind as a dog. NEVER try to make a patch cable if your color blind, boy is it impossible :eek:.