How do you cut off a luann door without hogging it up?

shilala

Lifer
Oct 5, 2004
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I have to shorten two interior doors. I've cut a lot of them in the past, but always hog up the top side.
I've tried taping the door and cutting through the tape, it still makes a mess.
Table saw?
 

dman

Diamond Member
Nov 2, 1999
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Imagine you need the right blade for the job, and a quality table saw wouldn't hurt. Never done it myself, so, free bump.
 

Armitage

Banned
Feb 23, 2001
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Definitely table saw, with a good blade and high tooth count. I'd almost reccomend a plywood blade, but you'd likely burn it with that. Raise the blade up so the gullets clear the top of the piece.
I'd finish & poly the doors first - that should help it hold together. Also, score deeply along the finish side of the cut with a utility knife first.
 

Zanix

Diamond Member
Feb 11, 2003
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Which goes to the inside (tward the guardrail) the skinny part or fatter part of board?
 

Armitage

Banned
Feb 23, 2001
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Originally posted by: Zanix
Which goes to the inside (tward the guardrail) the skinny part or fatter part of board?

Your not going to find many consumer-level tablesaws that can fit a door the long way between the fence and the blade.
 

shilala

Lifer
Oct 5, 2004
11,437
1
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Originally posted by: Armitage
Definitely table saw, with a good blade and high tooth count. I'd almost reccomend a plywood blade, but you'd likely burn it with that. Raise the blade up so the gullets clear the top of the piece.
I'd finish & poly the doors first - that should help it hold together. Also, score deeply along the finish side of the cut with a utility knife first.

Thanks Armitage.
I was hoping against hope that I wouldn't have to drag my table saw up two flights of stairs (because I'm lazy), but if that's what it takes, that's what it takes.
I don't think I have a decent finish blade, so I'll pick one up at Lowe's.
I don't think either one of these doors will have a straight cut.
The jam is racked and the floor is crooked.
Wish I could just hang beads. :)
 
Nov 5, 2001
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you could clamp a straight edge and use a trim saw. as others said, use a panel or plywood blade and score the line with a razor knife first
 

redly

Golden Member
Nov 15, 2004
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I just got done cutting luan underlayment (5mm thick)

After getting too frustrated trying to use a skill saw, I resorted to using a sheetrock knife and a straight edge. nice clean cuts
 

Armitage

Banned
Feb 23, 2001
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Originally posted by: shilala
Originally posted by: Armitage
Definitely table saw, with a good blade and high tooth count. I'd almost reccomend a plywood blade, but you'd likely burn it with that. Raise the blade up so the gullets clear the top of the piece.
I'd finish & poly the doors first - that should help it hold together. Also, score deeply along the finish side of the cut with a utility knife first.

Thanks Armitage.
I was hoping against hope that I wouldn't have to drag my table saw up two flights of stairs (because I'm lazy), but if that's what it takes, that's what it takes.
I don't think I have a decent finish blade, so I'll pick one up at Lowe's.
I don't think either one of these doors will have a straight cut.
The jam is racked and the floor is crooked.
Wish I could just hang beads. :)

Wouldn't it be easier to take the door to the saw??
In any case, if you have a *good* skilsaw, you might be able to do a decent job with that, but a tablesaw will be better. A taper cut on a big door might be pretty difficult on a tablesaw as well.

 

hippy

Senior member
Oct 9, 1999
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A good layer of quality masking tape on both sides of the cut, a good blade while pushing your circular saw slowly down the line you made should work well.:)
 

feralkid

Lifer
Jan 28, 2002
16,690
4,796
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Originally posted by: hippy
A good layer of quality masking tape on both sides of the cut, a good blade while pushing your circular saw slowly down the line you made should work well.:)




Good one. Drawing your line right down the middle of the tape (I use the wide stuff) makes it easier to see, as well.
 

Hayabusa Rider

Admin Emeritus & Elite Member
Jan 26, 2000
50,879
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Originally posted by: feralkid
Originally posted by: hippy
A good layer of quality masking tape on both sides of the cut, a good blade while pushing your circular saw slowly down the line you made should work well.:)




Good one. Drawing your line right down the middle of the tape (I use the wide stuff) makes it easier to see, as well.

Go a little further and get a couple clamps and a straightedge. A long metal ruler would do. Use it to guide the circular saw.

 

hippy

Senior member
Oct 9, 1999
952
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On second thought, after re-reading your questions within this thread... I must recommend that you stay as far away from trying to fix anything. Powertools don't seem to be your best friends, LOL.

I've cut a lot of them in the past, but always hog up the top side. ~ I was hoping against hope that I wouldn't have to drag my table saw up two flights of stairs (because I'm lazy), but if that's what it takes, that's what it takes.

Whatever you do, If you have any loveones in your life... Stay away from that table saw. :p
 

Hayabusa Rider

Admin Emeritus & Elite Member
Jan 26, 2000
50,879
4,267
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Originally posted by: hippy
On second thought, after re-reading your questions within this thread... I must recommend that you stay as far away from trying to fix anything. Powertools don't seem to be your best friends, LOL.

I've cut a lot of them in the past, but always hog up the top side. ~ I was hoping against hope that I wouldn't have to drag my table saw up two flights of stairs (because I'm lazy), but if that's what it takes, that's what it takes.

Whatever you do, If you have any loveones in your life... Stay away from that table saw. :p

I was thinking he might have a cheapie 99 dollar Harbor Freight benchtop special or something.

 

hippy

Senior member
Oct 9, 1999
952
0
71
I was thinking he might have a cheapie 99 dollar Harbor Freight benchtop special or something.

That's even scarier. Which seems more safe, carrying a 30lb cheap table saw up to the second floor to try and cut the bottom of a luan door off without dismounting it or trying to carry a real table saw up to the second floor only to realise that it was a bad Idea to begin with?:confused:
 

shilala

Lifer
Oct 5, 2004
11,437
1
76
Originally posted by: hippy
I was thinking he might have a cheapie 99 dollar Harbor Freight benchtop special or something.

That's even scarier. Which seems more safe, carrying a 30lb cheap table saw up to the second floor to try and cut the bottom of a luan door off without dismounting it or trying to carry a real table saw up to the second floor only to realise that it was a bad Idea to begin with?:confused:

Here's my crap table saw.
The doors I have to cut down aren't in my house, they're at my apartment building.
I'm buying a blank for one replacement because the frame is okay. The only deficiency the door has is a 4" fist hole.
The other door needs frame and all. It's been kicked off the the hinges so many times that it more resembles soup than a door.
 

Electric Amish

Elite Member
Oct 11, 1999
23,578
1
0
Originally posted by: Armitage
Definitely table saw, with a good blade and high tooth count. I'd almost reccomend a plywood blade, but you'd likely burn it with that. Raise the blade up so the gullets clear the top of the piece.
I'd finish & poly the doors first - that should help it hold together. Also, score deeply along the finish side of the cut with a utility knife first.

What a capital idea!!! I'll have to squirrel that one away for future reference! :thumbsup:


Oh, and...A HIPPY SIGHTING!!!!!! :beer: :cool: