Has anyone fixed broken headphones before?

FataLogic

Junior Member
Nov 26, 2012
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These shorted out last week at the 3.5mm end (I could wiggle it and the sound worked sometimes.) I figured the wires broke from walking with my phone in my back pocket all the time, so I cut it open and spliced it back together.
If that was the problem, is there any reason for what I did not working?
(because it still doesn't work)
pics below:

Cut Open
20121126174436466.jpg

Spliced
2012112618532845.jpg

Any thoughts are appreciated
 
Last edited:

Harvey

Administrator<br>Elite Member
Oct 9, 1999
35,059
73
91
The colors on the leads appear to be insulation, and you twisted them together without stripping them down to bare wires. I wouldn't expect that to work.

If you know how to solder, start by buying a replacement plug designed with a removable cap that will allow you to solder the wires directly to the contacts. You may find one at Radio Shack or any electronics parts store. Be sure you know the outer diameter of the plug. There are 2.5 mm and 3.5 mm plugs that look very similar. If you choose the wrong one, either it will be too big to go into the jack, or it will fit loosely if it's too small.

You'll have three leads, left channel, right channel and common (ground/shield). The blue and red leads are left and right. To keep the channels connected correctly, use an ohm meter to determine which is connected to the tip and which is connected to the ring. You can test which (red or blue) is connected to the tip. The silver (bare) lead is the common/ground/shield connected to the long sleeve part of the plug.

Try to cut the length of the leads beyond the outer insulation just long to reach the contacts comfortably, and strip just enough of the ends of the red and blue wires to connect to their respective contacts.

Don't forget to slide the shell over the wires and down the insulation before you start, and check to see if the plug you buy includes a means of strain relief, possibly a section that crimps around the outer insulation to hold everything inside the shell.

It's an easy job if you don't know how to solder. If you don't, have a friend help you.

Good luck. :)
 

FataLogic

Junior Member
Nov 26, 2012
3
0
0
I did twist the white strings up with them since it appeared to be like that already.
I thought the wires were just dyed somehow, but if that's insulation on them... I have no clue how I'd remove it from all those tiny wires.
Looks like I'll have to buy a new pair after all... Thanks for info :biggrin:
 

T_Yamamoto

Lifer
Jul 6, 2011
15,007
795
126
Skullcandys I presume? They are very fragile where your appears to have disconnected. Went through 3 pairs.