Another useful snippet from OPs linky:
PPD in general should have come up for all WUs. The previous core + CAL 1.2.1 dlls (6.23 client) had a *much* higher setting for FLUSH_INTERVAL than the current default, but that was causing issues with lower end boards and even some with high-end boards and graphics apps/video playback. You can try resetting to a higher value to see if things get happier. FLUSH_INTERVAL=256 seems to be where 48XX boards seem happiest in terms of performance and not much more is seen with higher values. However, this may cause lag on Vista