It was the vibration of the 842N1GL fans causing it. And I think having 5 of them compounded the problem. Here's what I did:
- disconnected all but 3 80mm and undervolted one of them to 8v.
- replaced the 80mm in the psu with one of the Papst fans because the original fan wasn't the greatest. It did have a rheostat though which I soldered to the Pabst so now my psu is much quiter. I know you're not supposed to do that but I have one 80mm blowing in from the back of the psu also.
- attached the top port hole fan with 3 layers of double sided spongy tape to isolate it from the case instead of using screws
- the fan blowing into the psu from the back was already isolated with 1 layer of double sided spongy tape, might add more someday.
- I undervolted the 120mm cpu fan to 8v
Overall the machine is much quiter now, but there is still a faint vibration sound from the 80mm's (high frequency) and slight bit of wind noise (lower frequency so it doesn't annoy me as much). At lease now I know what the source of that sound was.
I think I've decided that 80mm fans aren't the best option for a quiet case. they are just too small and therefore require too much rpm's to move x amout of air. And those papst's are about as good an 80mm as you can get but I still heard the vibration. An undervolted 120mm will push more air with lower rpm and therefore less vibration. I guess isolation from the case is a must also, regardless of size or fan quality. Thanks for the replies.