Ducati Introduces Desmodromic Variable Valve Timing

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JulesMaximus

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Jul 3, 2003
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http://www.sportrider.com/sportbike...es-desmodromic-variable-timing?src=SOC&dom=fb

A new generation of Testastretta engines will use new variable valve timing, Multistrada 1200 likely to be the first.

Ducati has announced a new Testastretta DVT engine, which utilizes variable valve timing on both the intake and exhaust camshafts. The system continuously adjusts intake and exhaust valve timing independently of each other, optimizing engine power through the rev range while at the same time improving fuel efficiency. Ducati's press release does not mention a specific motorcycle that the new DVT engine will be fitted in, but the Multistrada 1200 is likely the prime candidate; bore and stroke measurements are identical to the 1200's at 106 x 67.9mm. Peak power is listed as 160 hp at 9500 rpm, up from 150 hp on the current Multistrada; the DVT engine makes 100 foot-pounds of torque compared to 92 foot-pounds for the Multistrada.

DVT retains Ducati's trademark Desmodromic actuation of the valves, with two spark plugs per cylinder. Each camshaft has a hydraulic actuator as part of the cam belt pulley; the actuator can rotate inside the pulley housing, advancing or retarding that camshaft's timing as needed. The amount of advance or retard is controlled by varying oil pressure inside the actuator, which in turn is controlled by dedicated valves and the ECU.

The full text of Ducati's press material follows:

Ducati presents the first motorcycle engine with variable timing of both the intake and exhaust camshafts. Named Ducati Testastretta DVT, Desmodromic Variable Timing, Ducati's new Desmodromic engine is the first in the world with variable timing on both inlet and exhaust camshafts, leading the way for a whole new generation of such engines. The innovative, new design overcomes an engineering gap in current production motorcycle engines and underlines Ducati's strength in developing ground-breaking engine and motorcycle technologies.

The variable timing system is able to continuously adjust valve timing, by acting independently on both the intake and exhaust camshafts. The system optimises engine performance throughout the rev range and in any operating condition, to guarantee the highest power, smooth delivery, muscular torque at low rpm and reduced fuel consumption. With full Euro 4 compliance, DVT sets a new standard in the combination of power, delivery and usability of motorcycle engines. Scroll through the image gallery above to see more detail images of the system.

Ducati Testastretta DVT engine characteristics

•Brand-new DVT (Desmodromic Variable Timing) system
•Bore 106 mm, stroke 67.9 mm
•Capacity 1,198 cm³
•Max power 160 HP at 9,500 rpm
•Max torque 136 Nm at 7,500 rpm
•Desmodromic distribution
•Dual Spark (DS) ignition
•Anti-knock sensor
•Euro 4 compliant

New generation

By independently adjusting both the timing of the camshaft controlling intake valves and the timing of the camshaft controlling exhaust valves, the Ducati Testastretta DVT engine optimises high rpm performance for maximum power, while at medium and low rpm, it ensures smooth operation, fluid power delivery and high torque. This means that the vehicle's engine will adapt its characteristics according to rpm values, while always ensuring compliance with exhaust emission standards and keeping fuel consumption low.

When a new engine is designed, one of the most critical parameters to determine its 'character' is the amount of intake and exhaust valve overlap. The overlap angle is defined as the interval of crankshaft rotation, expressed in degrees, during which both the intake and exhaust valves are open at the same time. This overlap occurs between the end of the exhaust stroke and the start of the intake stroke and is normally a single value that does not change. However, the Testastretta DVT is not limited by a fixed valve overlap angle.

Instead, the Ducati Testastretta DVT’s overlap angles can change, thanks to the introduction of the DVT (Desmodromic Variable Timing) system: a valve timing adjuster fitted to the end of each of the two camshafts per cylinder head. The DVT system consists of an external housing, rigidly connected to the cam belt pulley, and an internal mechanism which is connected to the camshaft and can independently rotate inside the housing. This rotation of the internal mechanism, either in advance or in delay with respect to the housing, is precisely controlled by varying the oil pressure in special chambers of the mechanism. The oil pressure is adjusted by dedicated valves and the timing of each cam is dynamically controlled by a sensor located in the cam covers.

Desmo attraction

The Ducati Testastretta DVT engine uses the unique valvetrain that made the Bologna-based Italian manufacturer a world-famous name. Thanks to this unique system, the intake and exhaust valves are closed mechanically and with the same level of accuracy as they are opened. The term Desmodromic derives from the Greek words “desmos=link” and “dromos=stroke, travel”; in mechanical engineering terms, it refers to mechanisms designed to actuate valves both in the opening direction and in the closing direction.

This system, used in all Ducati models, has also been extremely successful in Ducati Corse World Superbike and Desmosedici MotoGP motorcycles. In the development of the DVT, the Desmodromic valvetrain represents a major advantage over a traditional spring based timing system; the actuation of the valves at low engine speed requires less force, not having to compress the valve springs, this allowed Ducati to limit the size of each cam phaser with obvious benefits in terms of lightweight construction and compactness for a perfect engine integration.

Ever-present strong torque

With its 106 mm bore and 67.9 mm stroke for a total capacity of 1,198 cm³, the newborn Ducati Testastretta DVT engine produces a maximum power of 160 HP at 9,500 rpm, and a torque up to 136 Nm at 7,500 rpm with a perfectly linear delivery curve. The torque is already 80 Nm at a low-range value of 3,500 rpm, and it remains consistently over 100 Nm between 5,750 and 9,500 rpm.
Despite an increase in power, however, the DVT system has a positive impact on fuel efficiency, with an average 8% reduction in fuel consumption compared to the previous non-variable configuration.
Ducati's permanent research and development efforts applied to injection systems have repositioned the fuel injectors to target their spray directly onto the rear of the hot intake valve, instead of the colder surface of the intake port wall. The resulting enhanced fuel vapourisation improves combustion efficiency and ensures a smoother delivery.

The Testastretta DVT is equipped with a Dual Spark (DS) system that uses two spark plugs per cylinder head, providing a twin flame-front that ensures complete combustion across a very short period of time. Each spark plug is managed independently, to optimise efficiency throughout the rev range and in all conditions of use. An anti-knock sensor ensures safe engine operation even while using lower octane fuel or in situations potentially detrimental to combustion efficiency, e.g. at high altitude.

In order to achieve a smoother cycle-to-cycle engine operation, Ducati has used a secondary air system similar to that developed for extremely high-performance engines. This optimizes combustion without increasing emissions, by completing the oxidisation of unburned hydrocarbons to reduce HC and CO levels.

Suitable for any condition

Thanks to all these characteristics, the Ducati Testastretta DVT sets new standards for Ducati twin-cylinder power units and introduces new, revolutionary parameters to achieve the best possible balance among maximum power, smooth delivery, low-rpm torque, low fuel consumption and reduced emissions, thus standing out as the most technologically advanced Desmodromic twin-cylinder engine on the planet. The Ducati Testastretta DVT system does not affect the valve clearance adjustment schedule, and in fact requires major services only at ownership-friendly 30,000 km intervals. This engine can be used in a wide variety of conditions and locations, while always delivering top performance and exceptional user-friendliness, safety and sheer excitement

Can't wait to see how this plays out in their other bikes in the coming year or two.
 

phucheneh

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Jun 30, 2012
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Holy hell, desmodromic testastretta technology?

Oh wait...apparently all they're saying is that they are implementing the same VVT system used on practically every OHC car engine currently in production.

When bikes starting using EFI, did Ducati call it Ducatomototronolectric Hydrocarbonatic Pastafusilli Italiajection or something?
 

pauldun170

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Sep 26, 2011
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When bikes starting using EFI, did Ducati call it Ducatomototronolectric Hydrocarbonatic Pastafusilli Italiajection or something?

That was the internal code name and what was supplied to the patent office.
On production bikes, they dropped the pasta part of pastafussilli and added a picture of someone talking with their hands
 

Pulsar

Diamond Member
Mar 3, 2003
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They actually used variable valve timing in Steam engines. In 1830.

Hey Ducati. Welcome to 184 years ago. You probably think the I-Phone 6 has all new features too, right?
 
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Greenman

Lifer
Oct 15, 1999
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It's a way to have you cake and eating it too.

Peak horsepower isn't going to change, but you can be both tuned low end torque and still have the top end rush.

That makes sense. I wonder if it makes the valves harder to adjust? I've heard the Ducks are a cast iron bitch to adjust, and I know my V-Rod isn't far behind.
 

phucheneh

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Jun 30, 2012
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That makes sense. I wonder if it makes the valves harder to adjust? I've heard the Ducks are a cast iron bitch to adjust, and I know my V-Rod isn't far behind.

I would wager it makes no difference as far as valve adjustments go. All the VVT action is at the cam pulley. The camshafts, valves, and whatever else is inbetween shouldn't be affected.

Now, if it was variable LIFT, and not just variable timing, that would be a whole 'nother thing.
 
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996GT2

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Jun 23, 2005
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Wait, what's so special about this?

Didn't the Honda VFR800 have VTEC like 20 years ago?

honda-vfr800-v4-engine.jpg
 

CombatChuk

Platinum Member
Jul 19, 2000
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Honda's version of VTEC didn't really alter the timing of the valves, but ran with half the valves (1 intake, 1 exhaust) when the engine was under 6000 rpms and when the engine would go past that the VTEC would kick in and bring the other two valves online to help it breath better at higher RPMS.

Wait, what's so special about this?

Didn't the Honda VFR800 have VTEC like 20 years ago?

honda-vfr800-v4-engine.jpg
 

Greenman

Lifer
Oct 15, 1999
22,344
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I've done it. It ain't easy that's for sure.

I looked at doing mine, and decided it was more trouble than it was worth. So I took it to a reputable shop, and they promptly crashed my bike on a test drive. Six weeks later I finally got my bike back with a bunch of new parts and a new paint job.

Should have done it myself.
 
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