Originally posted by: Analog
Undervoltage is defined as a condition where the applied voltage drops to 90% of rated voltage, or less, for at least 1 minute. Low-voltage conditions occur when a facility asks for more power than the line can deliver. But take note that it's not always an issue of the electric utility not having adequate capacity ? transformers can act like a choke, restricting how much total power gets through to your system. Perhaps the facility (or a neighbor on the same electric utility transmission line) added new equipment and increased the load beyond what the line could deliver. In isolated cases, maybe the facility added a motor with a long cable run, and the voltage drop in that circuit resulted in low voltage at that motor. Brief low-voltage conditions can also happen when someone starts a large load without notifying the power company, or when the power is shorted to ground or to another line. Even loose cable connections can cause low voltage.
Fig. 1. The torque of an electric motor changes as the square of the voltage is applied to its terminals. As the nominal applied voltage drops, so does the torque level.
To illustrate why low-voltage levels are unhealthy for electric motors, let's review the relationship between motor torque and applied voltage (Fig. 1).
Low-voltage lowdown. For an electric motor, torque changes as the square of the voltage applied. A 10% increase in voltage, for example, will boost torque 21% (1.1×1.1=1.21). Conversely, at 90% of rated voltage, the motor suffers a 19% reduction in torque (0.9×0.9=0.81). A more severe undervoltage condition, 20% below rated value, would reduce the motors torque to only 64% of rating (0.8×0.8 =.64). The effects are a 156% overload and catastrophic failure.
If torque decreases below the torque required by the load, the motor would stall. At that point, the only product of the motor is heat. However, a 100-hp motor, with locked rotor, becomes a 500kW resistive heater.
Fig. 2. Insulation life is halved for every 10°C rise in temperature. In this example, insulation life drops from four years to less than six weeks for a 50°C change in temperature.
Excess heat is a problem for motors because insulation life is halved for every 10°C increase in temperature (Fig. 2). At the same time, the temperature of the winding will rise 10°C to 15°C for each 10% drop in voltage. That means the insulation life of a motor that operates on 10% lower voltage will decrease to only 50% to 75% of its expected life.
Undervoltage events that last long enough to increase winding temperature cause irrevocable damage to winding insulation and unexpected failures later. A sustained low-voltage event can damage the insulation system of every electric motor running during the event. The only motor that's safe during a prolonged undervoltage event is one that's turned off.
http://ecmweb.com/mag/electric_save_motors_during/