Originally posted by: Zepper
Yup, with the junk Chinese batteries you find in a lot of UPSes, you're lucky to get 3 years out of one. How long has it been since you did an uptime test on it (i.e. pull its wall plug and see how long it takes to scream its death knell - unless it has an internal diagnostic).
. And if the battery needs replacing, then the MOVs in it will need replacing too as they wear out over time just like the batt.
.bh.

I've had a similar problem. The batteries in a 5-year-old Cyberpower UPS started to lose capacity suddenly.
They had a really bizarre output voltage. I wish I could've graphed it.
The voltage would start at 12.75V, swing down to about 7.65V or lower, but then suddenly go back up to 12V. Or I'd start the discharge, and it'd read a ridiculously low 4V, but then jump up to 12V after a second of discharge.
Those things were really in bad shape. The UPS would just shut down right away, saying "Check battery." The amperage capacity (ignoring the crazy voltage swings) was probably about 1/7th of rated. But it gave me a reason to open the UPS to check out the problem, and I discovered that the PCB had bulging caps as well.
Whenever I come upon some more money, I'll buy some good replacements and return this UPS to service. The caps have already been replaced, but the batteries are a good bit more expensive than 4 low-ESR capacitors.
For the MOV's, how about plugging a UPS into a surge protector? I know that the opposite is a bad idea - if you plug a surge protector into a UPS and it switches to the modified sine inverter, the surge protector will go nuts trying to filter what it perceives as excessive noise. But a UPS with used-up MOV's plugged into the surge protector, I don't see any filtering issues there. The protector should just see an attached load, wouldn't it?
Or is it just as easy as soldering in new MOV's in the UPS to rejuvenate it?