Are These "Metal" 3D Printers? (please help)

Fenixgoon

Lifer
Jun 30, 2003
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No they still print plastic. Just look at the extrusion temperature - 300C. The melting temperature of aluminum is 600-660C (depending on the alloy)

The melting temperature of a basic steel is about 1500C.

This makes powder methods preferable because you don't need to heat a large volume of material at once or use highly alloyed materials to resist stress, heat, and wear all at once. You use a laser or electron beam to selectively melt a very small volume at a time, reducing the overall energy requirements even if the power density is much higher.

Metal 3d printers are going to cost tens of thousands of dollars for even a small print volume
 
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deadlyapp

Diamond Member
Apr 25, 2004
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Find a machine shop.
Even most machine shops don't have metal 3d printers yet.

Search for metal additive manufacturing in your area if you want to find something, but more often than not it's going to be geared towards servicing big companies, not a consumer.

You may be able to find a metal 3d printer that does low melting point metals (eg aluminum, lead, etc) but I haven't looked at consumer grade stuff.
 

Torn Mind

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Nov 25, 2012
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Even most machine shops don't have metal 3d printers yet.

Search for metal additive manufacturing in your area if you want to find something, but more often than not it's going to be geared towards servicing big companies, not a consumer.

You may be able to find a metal 3d printer that does low melting point metals (eg aluminum, lead, etc) but I haven't looked at consumer grade stuff.
The implicit point was that if he wanted some thing manufactured in metal at precision specs, that's where to go. Not like they would use or need 3D printers of metal when conventional tools suffice.
 
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deadlyapp

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The implicit point was that if he wanted some thing manufactured in metal at precision specs, that's where to go. Not like they would use or need 3D printers of metal when conventional tools suffice.
Most of the intention around 3d printing is for custom one off items with special features not conducive to metal removal and not large enough quantities for casting. We use them for prototyping things all the time and testing rather than plastics prototyping.
 

Red Squirrel

No Lifer
May 24, 2003
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www.betteroff.ca
What would be interesting to experiment with is 3D printing with wax. Then cast it in clay or other similar type material, then heat it up to melt the wax out, then pour molten metal into it then break the clay.

I'd probably start with aluminium first since it has a lower melting temp.
 

Fenixgoon

Lifer
Jun 30, 2003
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What would be interesting to experiment with is 3D printing with wax. Then cast it in clay or other similar type material, then heat it up to melt the wax out, then pour molten metal into it then break the clay.

I'd probably start with aluminium first since it has a lower melting temp.
There are people doing this, at least on the hobby scale. Not sure about industrially but I don't see why it wouldn't work. It's just a new way to do investment casting. Either way, pretty nifty!
 

Kaido

Elite Member & Kitchen Overlord
Feb 14, 2004
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I was searching Amazon for "metal 3d printers" because I want a 3d printer that prints metal things instead of plastic and these showed up, but the description does not say "Metal" so I'm confused If it really prints things in metal.

It's confusing. They do sell 3D printers that can "print" metal, but it's not how you think (and they typically go for $90k to $500k!). The "all-metal nozzle" they're referring to in the product descriptions in your link are a special-order feature primarily designed for printing high-temperature plastics like ABS & nylon. Most people print in PLA, which typically use a PTFE-lined nozzle (think non-stick like Teflon) so that the plastic doesn't get stuck in it (they work like hot-glue guns). An all-metal nozzle lets you heat it up REALLY hot for hi-temp plastics & composite PLA's. So they DO make metal-filled composite PLA's, such as this steel-infused wire:


For actual metal printing, they use processes like sintering, SLM (selective laser melting), and wire arc additive manufacturing. There is a workaround for the six-figure cost, however, which is to use a print service like Shapeways. I use them for projects sometimes & they offer a TON of materials, including aluminum (using selective laser sintering) & wax casting: (for brass, brozen, copper, gold, gold-plated brass, platinum, rhodium-plated brass, and silver 3D printing)


If you want to get into 3D printing on a budget, Mingda has a really nice printer coming out next month that goes for $270 on pre-order:


Some people get creative & do basic metal casting using their plastic 3D printers:


It's a pretty fun hobby to get into! Thingiverse has over 4 million free things to print:


I'm currently saving up for a giant 8K "resin" printer: (uses liquid goop & a UV light to make high-resolution prints)


The detail is pretty incredible:

 

deadlyapp

Diamond Member
Apr 25, 2004
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What would be interesting to experiment with is 3D printing with wax. Then cast it in clay or other similar type material, then heat it up to melt the wax out, then pour molten metal into it then break the clay.

I'd probably start with aluminium first since it has a lower melting temp.
They are already doing this on a massive industrial scale. It goes by a lot of names but I usually call it rapid casting.

Most of the time they are 3d machining a foam block which they then use to make a one time use mold, they then make the sand form and then pour.

Same thing can be done for investment casting, they just make a one time ceramic form instead usually.