Anyone here familiar with working Polycarbonate / lexan ?

SilthDraeth

Platinum Member
Oct 28, 2003
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I am trying to find some projects to use up the remainder of a polycarbonate sheet I have.

I believe it is 1/8th or 1/16 thick.

The questions I am asking require more than an internet search to answer, though I would appreciate any thoughts, and comments. I have done a bit a digging already and I haven't found my answer, so I turn to the ATOT crew.

I have been reading online that in order to heat form/vacuum form poly, you have to "dry" it out in a air circulating oven at approximately 250 deg Farenheit. Can this be done in a conventional regular kitchen oven? Or would I need to perhaps rig a shop vac to a steel pipe and pump air into my oven, since my oven does have a vent for hot air to leave out of?

Basically, one of my projects I want to attempt is to try and vacuum form a polycarbonate shell that will fit over my DS Lite. I have searched for this as well, and I do not trust 99% of the sites I have came across that advertise "crystal clear ds case" etc.

If the small project of vacuum forming works, I might be tempted to try something a bit more complex.

Thanks.
 

AgaBoogaBoo

Lifer
Feb 16, 2003
26,108
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Drop me a PM sometime and I can help you with this, I worked with lots of polycarbonate this past year on a robotics team and would be glad to answer your questions.
 

SilthDraeth

Platinum Member
Oct 28, 2003
2,635
0
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Bump. I only got one response, and sent a pm, and no reply yet. Anyone else familiar with this? Thanks.
 

So

Lifer
Jul 2, 2001
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I haven't tried it, but I'm definitely interested. There are a lot of sites out there with info on home vacuum forming.