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Aluminium fans and rewiring little fans

Titan

Golden Member
My comp is almost a year old now (Titan3 in my rigs) and since i have left it running 24/7 for a while, i'm thinking about changing up the fan arrangement and replacing some fans since the box is quite noisy. Bear in mind that i don't like huge cases, and my system is a dual XP 1800+ sitting in a standard mid-tower, along with 3 hard drives and a hot tv-tuner AIW 7500 vid card.

My current layout is as such:
1x 120mm fan at 35db (or greater) in front of hard drives for intake
2x 80mm fans jury-rigged side by side in the top 2 5.25-inch bays for intake with a filter
2x 80mm fans mounted in the rear mounts for exhaust
(all 80mm fans are cheap ones that go about 25-30db)
1x slot exhaust fan to cool AIW vid card
2x all copper Evercool CPU coolers with 70mm fans @ 32db
1x 80mm fan in p/s at ? db

First of all, I forget the brand of my power supply but all i remember is that the reviews on newegg all stated that it is an excellent p/s just that the fan is noisy, and most people replaced it. I have never been able to verify this, since my p/s turns on along with the other 9 fans in the case. But i think I should replace it, since i have installed new fans in PSUs before.

I have been rethinking my fan arrangement. For starters, i need filters for my 120mm intake and maybe my 80mm exhausts. I like to shop at nexfan.com because they have great selection, and cheap accessories. Recently, their aluminum fans caught my eye. At 15 bucks for a 120mm and 10 bucks for an 80, i was curious. But the lower db rating on them is what caught my eye. I am thinking of replacing my 120mm intake with an aluminium one and the 2 exhaust 80mm and PSU 80mm with aluminums as well. That's 45 bucks on 4 fans to start. any comments?

Next I wanna replace the 2 80mm fans in the top of my bays with something else. Yes, the top front bays are just wide open, dvd drive-top exposed, with 2 80mm filters floating around in there. It makes a nice handle, though. My idea requires some electrical advice. I first thought i could take 2 HDD coolers that fit in 5.25 bays, that each have 3 40mm fans. I instead thought of making my own cooling rig. The 50mm fans caught my eye, and i think i could squeeze 3 of them across one 5.25 inch bay. The trick is theese fans are 3-pin mobo header, and i'f i have 6 fans in one spot, i'd want to rewire and splice them together. I have taken basic circuits in college, and done a few labs. But i need to know what will happen if I wire 2 fans together, will the voltage stay constant at 12v and the current draw increase? That's what I hope it will do, but not sure. Also is there a way to preserve the third wire for rpm sensor, and would it be wise to plug 6 small fans into one mobo mount, or should i switch to 4 pin connectors?

The goal is a cleaner, quieter case. Wondering if I am crazy for going aluminum and frankensteining small fans together.
 
I can help out with a little advice.
Don't put filters on the exhaust fans... dust is a problem when it enters, if its trying to get out, let it. Also most filters greatly reduce airflow.. especially the ones you buy in stores. If you want an effective filter, go to a hardware store and buy a ~$2 bag of generic AC filter replacement.
Don't spend money on those aluminum fans. I bought a 120mm because of its box-rated db/cfm ratio. I don't think its very accurate, as I had to 5v it to make it tolerable for me. Instead, take the money and buy Panaflo L1a's to replace all your fans. Someone else can offer a cheap place to get a 120mm L1a... I don't know.
And plan on replacing the psu fan. If thats a little too intimidating (capacitors=pain) then you could just buy a new quiet one.
As for the 5.25 bay intakes... I'd suggest moving your drives in front of those fans using an elastic string method like this. Thats what I do, helps with noise, plus the drives will be saturated with air.
As for your wiring concerns... look here at SVC.com for your adapter needs.
grab several 3-pin y-adapters a 3-pin to 4-pin you should be fine. Personally I don't plug anything into the motherboard unless I need to monitor it. Right now I only have rpm wires plugged into the motherboard. If you plug to many fans into one slot you can ruin the slot for good.
 
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