Quote:
Originally posted by: soccerballtux
Why would I want one stuck at 5mW...
As I'm sure you know, heat is definitely not an issue for semiconductors...even the 150mW solid state greens don't have any dissipation mechanism. The diode is not getting anywhere close to 125C (where I would start worrying about the lattice).
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Anything above 5mW is not classified as a pointer any more - it's a module and must have additional safety features.
Additionally, these cheap pointers output nowhere near claimed levels of 532nm. Most omit the IR filter so if you measure total output you will indeed see an artificially inflated reading which most will be invisible and dangerous IR.
How DPSS lasers work
Pump diodes MUST be kept cool (below 35 deg centigrade!) for best lifetime AND to keep their outputs close to 808 nanometers which the vanadate needs in order to lase at 1064 before getting halved to 532 by your other half of the MCA (KTP crystal).
Heat definitely WILL kill the pump diode and MCA. These cheap lasers don't use discrete optical elements (Vanadate/KTP) instead use a MCA (Monolithic Crystal Assembly) in which the two are bonded together. If these are over pumped dark spots in the bonding agents will appear which will rapidly heat up and your MCA is done at this point. Luckily mode hopping occurs long before this point so if you're trying to shoot for higher outputs you can back off once you see mode hopping taking place.
A true 150mW 532nm laser will not only have discrete optical components including adjustable output coupling mirrors but also thermoelectric cooling to keep vanadate/KTP stable throughout the operating range.